AAF洁净室产品及FFU简介.

BetterAirIsOurBusiness®AAF洁净室产品及FFU简介CleanRoomAAFCleanroomProducts&AstroFanFFUAAF洁净室产品及FFU简介CleanRoomCONTENTS目录CleanroomProductOverview洁净室产品介绍TestingMethology测试方法FFUTestingFFU测试ECFFUSystem直流FFU系统FFU生产设备简介FFU机组特性及应用CleanRoomCleanroomProducts洁净室产品CleanRoomHighEfficiencyFilters高效过滤器–HEPA&ULPA效率99.95%-99.9995%@0.3µmAstroCel®IIAstroPak®AstroCel®IAstroVee®AstroCel®III4000CleanRoomCleanroomProducts洁净室产品效率99.99%-99.999995%@MPPSFM-IIPharmaGelTMAstroFan®FFUMEGAcelTMHEPABox高效送风口AstroCel®II&TMCleanRoomCleanroomProducts洁净室产品CeilingSystem吊顶系统CeilingGrid吊顶龙骨CleanroomLighting洁净灯具CleanRoomASTROFANFFU风机过滤器机组Self-ContainedStainlessSteelHousing箱体、风机/马达及过滤器一体Rigid,Walk-OnConstruction坚固，可在上面行走HighPerformanceFan/Motor高效率的风机/马达LowNoiseLevel低噪音HighTotalExternalStaticPressure–100Pa高机外静压CompatibleWithWideRangeOfCeilingGrids适用于任何款式的龙骨系统AvailableinElectricalCommutated(EC)andwithVariableVoltage(VV)Control可采用直流马达或无级调速ASTROFANFFU风机过滤器机组FMIICleanRoomTestingMethodology测试方法CleanRoomColdDOP-HeterogeneouspolydisperedaerosolhavingbroadParticlesizedistribution:3.0micron99+%0.7micron50+%0.4micron10+%Meanparticlesizeabout0.72micronHotDOP-Thermallygeneratedmonodisperedaerosolof0.3umparticles加热产生的单分0.3微米的颗粒PSL-Polystyrenelatexspheres-MonodisperedParticles单分颗粒-Uniformsize尺寸一致-Availableinmanysize多种尺寸供选择DEHS-Di-2-ethylhexylsebacate-Liquidaerosol液态气溶胶CHALLENGEAEROSOLS测试用气溶胶CleanRoomTraditionalDOPTestisnotsuitableforfiltertesting传统的DOP测试已经不适合过滤器测试DOPhasfinitevaporpressure.Out-gassingofDOPvaporfromthefiltercausedorganiccontaminationintheCRDOP挥发气可造成洁净室的有机污染DOPisasuspectcarcinogenDOP怀疑可致癌InrecentyearsPSLaerosolsarebecomingincreasinglyacceptedasthepreferredaerosolmaterialPSL近年来被广泛使用:-PSLisinertPSL不挥发-UniformsizeofthePSLspheres颗粒尺寸一致.DOPvs.PSLAEROSOLAerosolsChallenge测试用气溶胶CleanRoomFilterTesting过滤器检测AllAstroCelIIfiltersaretestedtoguaranteeperformance为确保性能，所有的高效过滤器均按以下标准进行检测Test检测Visualsmoketestusingapolyfunctionalalcoholasthechallengeaerosolforleaktesting检漏测试AutomatedscanningusingamonodispersedPSLsphereswith0.12microndiameterasthechallengeaerosol.以PSL进行自动扫描测试LeakTesting检漏Efficiency效率Pressuredrop压损AirVelocitydistribution风速均匀度Testingandtestequipment测试设备ReferenceStandard标准DIN24184(EN1822)IESRP-CC001.3IESRP-CC007.1CleanRoomAutoScanMachine自动扫描仪Diluter稀释剂LaserParticleCounters激光粒子计数器AutomatedFilterLeakTestSoftware过滤器泄漏自动监测软件InclinedManometers压力表FilterTestingInstruments过滤器检测设备CleanRoomFilterTesting过滤器检测100%Leaktestedbeforeshipoutfromfactory出厂前进行100%检漏测试LeakTest检漏测试DINLeakTestDIN检漏TSIMediaEfficiencyTesterTSI滤料效率测试机CleanRoomArectangularprobeisheld1”fromthefilterface,sweepingacrossthefilterfaceinoverlappingmotiontolocateleaksduetomediabreaks,pin-holeleaks,damagefrommanufacturingprocessorhandling,integrityofbondbetweenfiltermediaandcellsides.在过滤器表面1“处采用方形采样口，扫描过滤器，确定由于滤料破裂或小孔造成的泄漏，以及生产，搬运途中造成的滤料与框架之间的泄漏Samplingrate采样流量-1cfmTraverserate扫描速度-10ft/min(3min/min)Averageairvelocity-90+10ft/min(0.45+0.05m/s)平均面风速(laminarflowcondition)Sequentialcountingsystem连续计数系统FilterTesting过滤器检测AutomaticScanning自动扫描Iftheairvelocitydistributiontestisdone,itwillprintoutamapshowingthefilterfacevelocitiesover8pointsfora600x1210filter.Typically,theairvelocityiswithin+20%.风速的均匀度同时被检测。典型均匀度为+20%CleanRoomStandarddefinesaleakisaholewhichwouldproducealocalpenetrationof0.01%withanupstreamconcentrationof100%.按标准，当上游浓度100%时，下游浓度检测到0.01%穿透则视为泄漏LeakTest检漏测试FilterTesting过滤器检测LeakRepair泄漏修补FilterLeaks0.01%arepatched.0.01%的泄漏点可以修补Filtermediaispatchedwithmediumoradhesive.采用联胶或介质修补Foranyoneleak-maximumareaofpatchis2in2(13cm2).任何一个泄漏点不可超过2in2Forthefilter,thepatchingislimitedtoamaximumof1%ofthefacearea(IE-RP-CC001-3).根据IE-RP-CC001-3标准，过滤器泄漏点的修补面积不可超过过滤器面积的1%CleanRoomAmericanAirFilterTMAAFASIAPteLtdHEPA/ULPAFitlerLeakScanTestReportControl#:24066TestDate:21June1999Part#:576-332-406TestTime:11:33:31Serial#:003646Stylecode:29E99H2T3M2FilterSize:560x1160x93FilterTestConditionsParticleCounterSizeSetting:0.10MicronTestAirFlow:609CFMFilterPressureDrop:0.46ingw.g.(115Pa)AverageFaceVelocity:0.45m/sFilterTestResults:CalculatedFilterEfficiency:99.9997253%NoLeaksWereFound,ThisFilterIsCertifiedLeakFreeInspector__________________________FilterTestingReport过滤器检测报告CleanRoomAmericanAirFilterTMAAFASIAPteLtdHEPA/ULPAFitlerLeakScanTestReportControl#:24066TestDate:21June1999Part#:576-332-406TestTime:11:33:31Serial#:003646Stylecode:29E99H2T3M2FilterSize:560x1160x93FilterTestConditionsParticleCounterSizeSetting:0.10MicronTestAirFlow:609CFMFilterPressureDrop:0.46ingw.g.(114Pa)FilterTestResults:LeakTable(0.0100%)TotalLeaksFound:1Leak#LeakPositionX(mm)LeakPositionY(mm)LeakSize%(Ct)1874to8844710.0680(136)*Origin(X=0,Y=0)isatTopLeftoftestfilter.CalculatedFilterEfficiency:99.9994965%Inspector__________________________FilterTestingReport过滤器检测报告CleanRoomAmericanAirFilterTMAAFASIAPteLtdHEPA/ULPAFitlerVelocityTestReportControl#:24066TestDate:21June1999Part#:576-332-406TestTime:11:33:31Serial#:003646Stylecode:29E99H2T3M2FilterSize:560x1160x93FilterTestConditionsParticleCounterSizeSetting:0.10MicronTestAirFl