奔驰G-CLASS资料 217 HO 05 Transfer Case (IC GC OP TF)

GClassGClassTransferCaseTransferCase217HO06TransferCase(ICGCOPTF)1-30-032Thesetechnicaltrainingmaterialsarecurrentasofthedatenotedonthematerials,andmayberevisedorupdatedwithoutnotice.Alwayscheckforrevisedorupdatedinformation.Tohelpavoidpersonalinjurytoyouorothers,andtoavoiddamagetothevehicleonwhichyouareworking,youmustalwaysrefertothelatestMercedes-BenzTechnicalPublicationandfollowallpertinentinstructionswhentesting,diagnosingormakingrepair.IllustrationsanddescriptionsinthistrainingreferencearebasedonpreliminaryinformationandmaynotcorrespondtothefinalUSversionvehicles.RefertotheofficialintroductionmanualandWISwhenavailable.CopyrightMercedes-BenzUSA,LLC,2003ReproductionbyanymeansorbyanyinformationstorageandretrievalsystemortranslationinwholeorpartisnotpermittedwithoutwrittenauthorizationfromMercedes-BenzUSA,LLCoritssuccessors.PublishedbyMercedes-BenzUSA,LLCPrintedinU.S.A.3TransferCaseIdentificationTransferCaseIdentificationOnlyOnly11version/ratioforUSAapplication-Highrange1.05version/ratioforUSAapplication-Highrange1.05VG150E3W/VG150E3W/2.142.14TransferCaseTransferCaseInputTorque(Nm)InputTorque(Nm)LowRangeRatioLowRangeRatio3Shafts3ShaftsElectronicMotorElectronicMotorIDtagatrearofTransfercaseIDtagatrearofTransfercase4MaintenanceMaintenance••EveryBservicecheckoillevel(checkcold)EveryBservicecheckoillevel(checkcold)••OilchangeOilchange-60,000milesor5yearssincelastchange-60,000milesor5yearssincelastchange••OilgradeOilgrade-DEAGEARSyntheticSAE75W-90-DEAGEARSyntheticSAE75W-90(sheet#231.1car/offroadvehicles)(sheet#231.1car/offroadvehicles)2.8litersor2.9quarts2.8litersor2.9quartsSpillFillRearFront5ExplodedViewExplodedView1.1.CouplingflangeCouplingflange2.2.EndcoverEndcover3.3.ShiftforkShiftfork4.4.ShiftcylinderhousingShiftcylinderhousing5.5.DiaphragmDiaphragm6.6.DifferentiallockDifferentiallockshiftmechanismshiftmechanism7.7.FronttransmissionFronttransmissioncovercover8.8.TransmissionhousingTransmissionhousing9.9.IntermediateflangeIntermediateflange10.10.RearaxleinputRearaxleinputshaftcovershaftcover11.11.IntermediateflangeIntermediateflangecovercover12.12.InputshaftInputshaft13.13.CountershaftCountershaft14.14.DifferentialDifferential(M46/2)Transfercase(M46/2)TransfercaseactuatormotoractuatormotorEngine6Flangepositionisvital:Flangepositionisvital:-markpropellershaftto-markpropellershafttoflangeflange-markflangetoshaft-markflangetoshaft460589023300CouplingFlangesCouplingFlangesToolforremovingToolforremovingcouplingflangescouplingflanges7CouplingFlangesCouplingFlangesCheckconcentricityofflangeCheckconcentricityofflange––vibrationcomplaintvibrationcomplaint––replacementofcouplingflangereplacementofcouplingflangeSpecification:Specification:≤≤0.07mm0.07mmIftherearedeviationsperformadjustment:Iftherearedeviationsperformadjustment:••Offsetflange180Offsetflange180ººclockwise&recheckclockwise&recheck••IfnotwithinspecificationoffsetflangeIfnotwithinspecificationoffsetflange9090ººclockwise&recheckclockwise&recheck••IfnotwithinspecificationoffsetflangeIfnotwithinspecificationoffsetflange180180ººclockwise&recheckclockwise&recheck••IfthespecifiedconcentricityvalueisnotIfthespecifiedconcentricityvalueisnotachieved,replaceflange&recheckachieved,replaceflange&recheckMeasuringflange460589012300Dialgauge001589532100Dialgaugeholder3635890221008RadialShaftSealsRadialShaftSealsPullerpart#Pullerpart#46358900330028B46358900330028B9InputShaftInputShaft1.1.WasherWasher2.2.TaperedrollerbearingTaperedrollerbearing3.3.WasherWasher4.4.HighrangegearHighrangegear5.5.SpringSpring6.6.SynchronizerconeSynchronizercone7.7.NeedlerollerbearingNeedlerollerbearing8.8.InputshaftInputshaft9.9.SlidingsleeveSlidingsleeve10.10.SynchronizerconeSynchronizercone11.11.SpringSpring12.12.SynchronizerringSynchronizerring13.13.NeedlerollerbearingNeedlerollerbearing14.14.LowrangegearLowrangegear15.15.WasherWasher16.16.StraightpinStraightpin17.17.TaperedrollerbearingTaperedrollerbearing18.18.SpacernutSpacernut19.19.NutNut20.20.WasherWasher10InputshaftserviceableInputshaftserviceable––usecorrecttoolsasdescribedinWISusecorrecttoolsasdescribedinWIStodisassemble/assembleshafttodisassemble/assembleshaft––wheninstallingnewbearingsheatwheninstallingnewbearingsheatbearingsto120bearingsto120ººCMax.CMax.InputShaftInputShaftIfpartsarereplacedIfpartsarereplacedadjustinputshaftadjustinputshaftaxialplayaxialplay11High/LowShiftForkHigh/LowShiftForkRemovablebarrelbushing12High/LowShiftForkHigh/LowShiftFork5544132631)1)Motor(M46/2)Motor(M46/2)2)2)WormgearWormgear3)3)ActuatingwheelActuatingwheel4)4)BarrelsleeveBarrelsleeve5)5)ShiftforkShiftfork6)6)ShiftershaftShiftershaft13CountershaftCountershaft••CountershaftgearsnotserviceableCountershaftgearsnotserviceable––ifdamaged,replaceassemblyifdamaged,replaceassembly••CountershaftbearingsserviceableCountershaftbearingsserviceable––usecorrecttoolsasdescribedinWISusecorrecttoolsasdescribedinWIStodisassemble/assembleshafttodisassemble/assembleshaft––wheninstallingnewbearingsheatwheninstallingnewbearingsheatbearingsto120bearingsto120ººCMax.CMax.If