氢氧化钠装卸的操作规程

XXXXSUZHOUSHEDOCUMENTDOC.TITLEUnloadingofNAOH（50%）氢氧化钠从槽罐车卸载到储存罐的程序DOC.TYPEProcedureDOC.NO.SCFC-SHEPR-10.41-R3Compiledby:PhilipDate:Reviewedby:Date:Effectivedate:Page1/4Rev31OBJECTIVE目的Toestablishprocedure/methodforunloadingofNAOHfromtanktruckintobulkstoragetankRMT04.建立氢氧化钠从槽罐车卸载到储存罐的程序/方法。2SCOPE适用范围ThisprocedureappliestothewarehousereceivingpersonnelinvolvedintheunloadingofNAOHfromtanktruckintobulkstoragetankRMT04。此程序用于仓库人员把氢氧化钠从槽罐车卸载到储存罐。3VOLUMEOFSTORAGE储存容量Volumeofbulkstoragetankis12000litres.VolumeofNAOHstorageshallnotexceed10000litres.储存容量12000升，实际氢氧化钠的储存量不要超过10，000升4DOCUMENTATION文件Achecklistdetailingeachoperationinsequenceshallbeusedtoassistthepersoninchargeofunloading.HemustinitialonthechecklistaftereachoperationandforwardthecompletedformtoWarehouseExecutive.FormNo.SCFC-SHEF-10.40(seeAnnex1).一个详细列出逐项操作的检查表用于协助卸载。他应按检查表逐项操作，并把操作完成的检查表交给仓库主管。表号SCFC-SHEF-10.41(见附表1)5PROCEDURE程序RefertoAnnex1(ChecklistforUnloadingofNAOHfromTankTruckintoBulkStorageTank).参见附表1（NAOH从槽罐车卸载到储存罐的检查表）6RESPONSIBILITY职责6.1ItistheresponsibilityoftheWarehouseleadertoensurecomplianceofthisprocedureandtheresponsibilityoftheS.H.E.officertomonitortheprocedure.仓管领导负责此程序的严格执行，SHE人员负责监督此程序的实施6.2ItistheresponsibilityoftheS.H.E.officerandchemicalspecialisttoauditandupdatethisprocedure.SHE人员和化学专员负责审核和更新此程序。6.3WarehouseExecutiveisresponsibleforthesafe-keepingofallcompletedchecklistsandthekeyfortheunloadingvalve.仓库主管负责妥善保存检查表和卸料阀门钥匙7ASSOCIATEDMATERIAL相关文件ChecklistforunloadingofNAOHfromtanktruckintobulkstoragetank(Annex1)XXXXSUZHOUSHEDOCUMENTDOC.TITLEUnloadingofNAOH（50%）氢氧化钠从槽罐车卸载到储存罐的程序DOC.TYPEProcedureDOC.NO.SCFC-SHEPR-10.41-R3Compiledby:PhilipDate:Reviewedby:Date:Effectivedate:Page2/4Rev3Annex1CHECKLISTFORUNLOADINGOFNAOH（50%）FROMTANKTRUCKINTOBULKSTORAGETANK氢氧化钠从槽车卸载到贮罐EMERGENCYACTIONS紧急情况采取的行为:PPEREQUIREMENTS配备的PPE:LargeSpillage大的泄露1.Stoppump停泵2.Evacuatearea撤出该区域3.ActivateSirenAlarmandproceedtoenclosedarea激活警报，进入安全区域4.Reporttosupervisor/manageroremergencycoordinator报告给主管或经理或紧急情况协同者Operatorhastowearfull-faceveilandneopreneglovesandprotectionuniformduringtheunloadingprocess.卸载氢氧化钠时员工必须戴全脸面罩和氯丁橡胶手套和防护服装CHECKLIST:Pleaseensurethateachstepiscompliedwithbeforeproceedingtothenextstep.Pleasetickaftereachstepiscompleted.在进行下一步操作前请确认遵照每一步操作。每一步操作完成后请打对钩Stepno.DescriptionofStep步骤描述Tickcompleted每一步完成后打ν1)ChecktheD.O.toensurethatNAOH（50%）isbeingdelivered检查送货单以确认交付的是氢氧化钠（50%）。2)Installsparkarrestbehindtheventpipebeforetheguard在门卫安装槽车阻火器3)Directthetanktrucktotheunloadingarea指引槽车到卸料区4)CheckthatexistingvolumeofNAOHinstoragetankdoesnotexceed2000L-totalvolumeinbulktankcannotexceed8000L检查贮罐中已有氢氧化钠的体积不超过2000升，槽车中氢氧化钠的体积不超过8000升5)Ensurebulktankexhaustlineinsertwaterinadrum确认贮罐排气管插入桶的水中6)MakesureallEssentialPPEandERPequipmentarewellonposition.确认所有必须的个人安全防护用品和紧急处理设备都完好到位。XXXXSUZHOUSHEDOCUMENTDOC.TITLEUnloadingofNAOH（50%）氢氧化钠从槽罐车卸载到储存罐的程序DOC.TYPEProcedureDOC.NO.SCFC-SHEPR-10.41-R3Compiledby:PhilipDate:Reviewedby:Date:Effectivedate:Page3/4Rev37)GetsampleforQCtestingforQCapprovalwhereappropriate取样给QC检测或送给QC检查8)TonotifyproductionsupervisorifchargingNaOH.Ifis,stopunloadingtillproductionfinishcharging.通知生产部主管生产部是否在加NaOH，如果生产部正在加NaOH，应停止卸料直到生产部加完9)OncesampleisapprovedbyQC,Couplethetanktruckdischargeflexiblehosetoinletlineofbulktank一旦样品被QC认可，用快接头软管连接贮罐和槽车,10)takethekeyfromtheWarehouseExecutive.从仓库主管处拿来阀门钥匙11）Openthelock.打开阀门锁。12）ClosehandvalvetoplantandHV1102关闭到车间的手动阀及底阀HV110213）OpenhandvalvefrombulktanktopumpandZS1101打开从槽车到泵的手动阀和ZS110114）Openthedischargevalveofthebulktankslowlyandcheckforleaks缓慢打开槽车放料阀，检查泄露15)Onthecontrolpanel,switchtheMODEswitchto“MAN”在控制面板上将开关模块转换到“手动”16)“START”pumpRMT04P1打开泵RMT04P117)Observethedischarge,checkforleaks.Stoppumporclosevalveifthereisanyleak观察卸料，检查泄露。如果有任何泄露立即停泵或关闭阀门18)Whenthedischargeiscompleted,keepthepumprunningfor30secondstoremovetheairinsidepump/line卸料完成后保持泵运转30秒，让管道中氢氧化钠尽可能打入贮罐中19)Closethedischargevalve,valvefromsoftpipetopumpandZS1101关闭槽车放料阀，软管到泵的手动阀和ZS1101“STOP”pumpRMT04P1XXXXSUZHOUSHEDOCUMENTDOC.TITLEUnloadingofNAOH（50%）氢氧化钠从槽罐车卸载到储存罐的程序DOC.TYPEProcedureDOC.NO.SCFC-SHEPR-10.41-R3Compiledby:PhilipDate:Reviewedby:Date:Effectivedate:Page4/4Rev320)关闭泵RMT04P121)UncoupletheflexiblehosesoveradrumanddrainwhateverNAOHthereisintoit.DANGER!BecareofNAOHtospatter!松开连接软管，用桶接着，将残余氢氧化钠倒入桶中。危险！小心氢氧化钠飞溅22)Placetheflexiblehosestooriginalarea将软管放回原来位置23)locktheunloadingvalve.锁上卸料阀门。24)Openhandvalvetoplant.打开到车间的手动阀25)Tonotifyproductionsupervisorwhenfinishingunloading完成卸料后通知生产部主管26)Onthecontrolpanel,switchtheMODEswitchto“AUTO”在控制面板上，将控制模块转换到“自动”27)Emptythecontainerofwaterintothewastewatersumpandre-fillwith2litresoffreshwater将容器中的水倒入废水池，在加入2升自来水28)CheckthatthequantitydischargedintothestoragetanktallywiththeD.O.检查卸入贮罐中的氢氧化钠的量是否与送货单一致29)Directtanktruckoutofthefactory,ReturnthekeytowarehouseExecutive引导槽车出厂,将阀门钥匙还给仓库主管Date日期Personnel-in-charge(name&signature)签名