TMC7 Users Manual

CONTENTSPage1710-02887-00ATMC7SeriesContentsSectionTopicPageCautionStatements2SeriesOverview2.1Overview32.2FeatureList32.3PartNumberFormat3Specifications3.1CurrentRatings43.2Dimensions&Weights53.3Mounting63.4SemiconductorFuses63.5PowerTerminations73.6GeneralTechnicalData73.7FrequentlyAskedQuestions9TMC7Series4.1Overview94.2ElectricalSchematics94.3ControlVoltage94.4ControlCircuits104.5MotorThermistor104.6Adjustments104.7Indication124.8TripCodes12Accessories5.1Overview155.2RemoteOperator155.3MODBUSModule175.4ProfibusModule185.5DeviceNetModule205.6AS-iModule215.7PCSet-upSoftware21CAUTIONSTATEMENTSTMC7SeriesPage2710-02887-00ACautionStatementsThissymbolisusedthroughoutthismanualtodrawattentiontotopicsofspecialimportancetotheinstallationandoperationoftheTMC7softstarters.CautionStatementscannotcovereverypotentialcauseofequipmentdamagebutcanhighlightcommoncausesofdamage.Itisthereforetheinstaller’sresponsibilitytoadheretoallinstructionsinthismanual,tofollowgoodelectricalpracticeandtoseekadvicebeforeoperatingthisequipmentinamannerotherthanasdetailedinthismanual.•EnsurethattheTMC7iscompletelyisolatedfromthepowersupplybeforeattemptinganyworkontheunit.•Donotapplyincorrectvoltagestothecontrolinputterminals.•EnsurecablestothecontrolinputsaresegregatedfromACpowerandcontrolwiring.•SomeelectroniccontactorcoilsarenotsuitablefordirectswitchingwithPCBmountrelays.Consultthecontactormanufacturer/suppliertoseeifthisisadvisable.•DonotconnectPowerFactorCorrectioncapacitorstotheoutputofTMC7softstarters.Ifstaticpowerfactorcorrectionisemployed,itmustbeconnectedtothesupplysideofthesoftstarter.Theexamplesanddiagramsinthismanualareincludedsolelyforillustrativepurposes.Usersarecautionedthattheinformationcontainedinthismanualissubjecttochangeatanytimeandwithoutpriornotice.Innoeventwillresponsibilityorliabilitybeacceptedfordirectorindirectorconsequentialdamagesresultingfromtheuseorapplicationofthisequipment.WARNING-ELECTRICALSHOCKHAZARDTMC7softstartercontainsdangerousvoltageswhenconnectedtolinevoltage.Onlyacompetentelectricianshouldcarryouttheelectricalinstallation.ImproperinstallationofthemotorortheTMC7maycauseequipmentfailure,seriousinjuryordeath.Followthismanual,NationalElectricalCodes(NEC®)andlocalsafetycodes.GROUNDINGANDBRANCHCIRCUITPROTECTIONItistheresponsibilityoftheuserorpersoninstallingtheTMC7toprovidepropergroundingandbranchcircuitprotectionaccordingtotheNationalElectricCodes(NEC®)andlocalcodes.SHORTCIRCUITTheTMC7softstarterisnotshortcircuitproof.Therefore,aftersevereoverloadorshortcircuit,theoperationofthestartershouldbefullytested.SERIESOVERVIEWPage3710-02887-00ATMC7SeriesSeriesOverview2.1OverviewTheTMC7softstarterincludesaninternalbypassfunctionthatbypassesthesoftstarterSCRsduringrun.ThisallowstheTMC7tobeinstalledinanon-ventilatedenclosurewithouttheneedforanexternalbypasscontactor.2.2FeatureListFeatureTMC7StartingCurrentLimit„CurrentRamp„StoppingCoastToStop„SoftStop„ProtectionMotorOverload„PhaseLoss„ExcessStartTime„PhaseRotation„CurrentImbalance„MotorThermistor„PowerCircuitFault„SupplyFrequency„CommunicationsFailure„InterfaceFixedRelayOutput(MainContactorRelay)„ProgrammableRelay(TriporRun)„AccessoriesRemoteOperator†MODBUSModule†ProfibusModule†DeviceNetModule†AS-iModule†PCSet-upSoftware†„Standard†Optional2.3PartNumberFormatSupplyVoltageRange4=200~440VACControlSupplyVoltageC1=110-240VAC&380-440VACC2=24VAC/VDCTMC7--NominalkWRating@400VAC(30kWAC53b4-6:354)(37kWAC53b4-6:594)SPECIFICATIONSTMC7SeriesPage4710-02887-00ASpecifications3.1CurrentRatingsAC53b4-6:3541000metresAC53b4-20:3401000metres40oC50oC40oC50oCTMC7-00718A17A17A15ATMC7-01534A32A30A28ATMC7-01842A40A36A33ATMC7-02248A44A40A36ATMC7-03060A55A49A45AAC53b4-6:3541000metresAC53b4-20:3401000metresTMC7-03775A68A65A59ATMC7-04585A78A73A67ATMC7-055100A100A96A87ATMC7-075140A133A120A110ATMC7-090170A157A142A130ATMC7-110200A186A165A152AAC53bUtilisationCategoryFormat90A:AC-53b3.5-15:345StarterCurrentRating(amperes)StartCurrent(multipleofFLC)StartTime(seconds)OffTime(seconds)StarterCurrentRating:TheFullLoadCurrentratingofthesoftstartergiventheparametersdetailedintheremainingsectionsoftheutilisationcode.StartCurrent:Themaximumavailablestartcurrentgiventheparametersdetailedintheremainingsectionsoftheutilisationcode.StartTime:Themaximumavailablestarttimegiventheparametersdetailedintheremainingsectionsoftheutilisationcode.OffTime:Theminimumallowabletimebetweentheendofonestartandthebeginningofthenextstartgiventheparametersdetailedintheremainingsectionsoftheutilisationcode.Contactyourlocalsupplierforratingsunderoperatingconditionsnotcoveredbytheaboveratingscharts.SERIESOVERVIEWPage5710-02887-00ATMC7Series3.2Dimensions&WeightsTMC7-007~TMC7-030(2.4kg)98(3.86)165(6.50)82(3.23)C23(0.9)23(0.9)ReadyRunTOSHIBAINTERNATIONALCORPORATIONPTYLTD-AUSTRALIASOFTSTARTERC1R33R34C2R43R440201A2A1A3MotorThermistorInputN.O.N.O.RelayOutputs110-240VACControlSupply380-440VACorStartStopRESETAuxRelayPhaseRotationTRIPCODESReadyx1.PowerCircuitx2.ExcessStartTimex3.MotorOverloadx4.MotorThermistorx5.CurrentImbalancex6.Suppl