KRONES吹瓶机机械调整要点

12200_Mechanic_2days_0702_V1_e.ppt1kronesAcademy–MechanicalAdjustmentWork©KRONESAG2007-Noutilisation,copyingand/ordistributionwithoutauthor'sconsent.MechanicalAdjustmentWork机械调整kronesAcademy12200_Mechanic_2days_0702_V1_e.ppt2kronesAcademy–MechanicalAdjustmentWork©KRONESAG2007-Noutilisation,copyingand/ordistributionwithoutauthor'sconsent.2.BlowingStationAdjustment模站调节2.1AdjustingtheBase2.2AdjustingtheStretchingRod2.3ChangingtheMouldCompressionGasket2.4AdjustingtheMouldGap2.5AdjustingtheBlowingNozzle2.6CheckingtheCentringUnit(Dummy)2.7ReplacingthePistonGasket3.TimingAdjustment同步调整3.1BottleTransfer3.2PreformTransfer3.3Oven/PreformTransfer3.4InfeedStarwheel/OvenTransfer4.Cams凸轮调整4.1Locking/ReleasingCam4.2Opening/ClosingtheMainLever5.Leakage泄漏检测5.1JoggingthePreformintotheMould5.2ActivatingtheValvesviaDiagnostics/BlowingStation5.3CheckingaDropinPressureTableofContents6.HeatingChain加热链条调整6.1RemovingtheSpindlefromtheChain6.2DisassemblingtheSpindle7.BeltTensioningFrequencies皮带张力测量8.TorqueOverview螺栓扭矩9.Lubrication9.1LubricationIntervals9.2LubricationPoints9.3CentralLubricationSystem10.PneumaticComponents10.1BlowingValves10.2Dome-TypeandProportionalValves10.3PneumaticPanel10.4Console12200_Mechanic_2days_0702_V1_e.ppt3kronesAcademy–MechanicalAdjustmentWork©KRONESAG2007-Noutilisation,copyingand/ordistributionwithoutauthor'sconsent.2.1AdjustingtheBase底模调节2.2AdjustingtheStretchingRod拉伸杆调节2.3ChangingtheMouldCompressionGasket更换压力补偿垫圈2.4AdjustingtheMouldGap模具间隙调节2.5AdjustingtheBlowingNozzle吹嘴调节2.6ChangingthePistonGasket更换吹嘴密封圈2.7CheckingtheCentringUnit(Dummy)模站同心检查2.Blowingstation模站调节12200_Mechanic_2days_0702_V1_e.ppt4kronesAcademy–MechanicalAdjustmentWork©KRONESAG2007-Noutilisation,copyingand/ordistributionwithoutauthor'sconsent.Thespacerispositionedonthemarkandthestationpositionedsothattherollerofthebaseliftingunitispositionedaboveit.Thegapischeckedwiththeaidofafeelergauge.在标记位置用模块，塞尺调节2.1AdjustingtheBaseMould底模调整SpacerSpacerwithfeelergauge12200_Mechanic_2days_0702_V1_e.ppt5kronesAcademy–MechanicalAdjustmentWork©KRONESAG2007-Noutilisation,copyingand/ordistributionwithoutauthor'sconsent.2.1AdjustingtheBaseMould底模调整ReleasethesetscrewSW6hexagonsocketscrewTurntheAllenwrenchtolowerthebronzespacerplate.调节限位高低Brassplates12200_Mechanic_2days_0702_V1_e.ppt6kronesAcademy–MechanicalAdjustmentWork©KRONESAG2007-Noutilisation,copyingand/ordistributionwithoutauthor'sconsent.ReleasethefasteningscrewReleasethescrewonceagain2.1AdjustingtheBaseMould底模调整Turntheboltuntilthebasemouldunitisatthecorrectheight.12200_Mechanic_2days_0702_V1_e.ppt7kronesAcademy–MechanicalAdjustmentWork©KRONESAG2007-Noutilisation,copyingand/ordistributionwithoutauthor'sconsent.2.1AdjustingtheBaseMould底模调整Oncethebasemouldhangerhasreachedthecorrectheight,thebronzestopmustbereadjusted.(Ifthemouldhangerisclosed)Turnthestopintotheequipmentandthenturnitbackslightly.Theaimofthestopistopreventthebasebeingpushedtofarupwardswhenitisraisedbyhand.限位的作用是防止底模被手动抬起时过高。12200_Mechanic_2days_0702_V1_e.ppt8kronesAcademy–MechanicalAdjustmentWork©KRONESAG2007-Noutilisation,copyingand/ordistributionwithoutauthor'sconsent.Toadjustthestretchingrod,thesamespacerandfeelergaugeareused.Thisway,thepositionofthebaseiscorrectwhenthemouldisopen.在底模调节位置用模块加塞尺抬起底模。2.2AdjustingtheStretchingRod拉伸杆高度调节12200_Mechanic_2days_0702_V1_e.ppt9kronesAcademy–MechanicalAdjustmentWork©KRONESAG2007-Noutilisation,copyingand/ordistributionwithoutauthor'sconsent.2.2AdjustingtheStretchingRod拉伸杆高度调节Then,insertapreform(5)andmanuallypullthestretchingroddownwardsuntilthestretchingstopcompletelybuttsagainsthecounterpart(6)(refertopictureonnextpage).然后插入瓶坯（5），用手向下拉动拉伸杆，直到拉伸杆完全抵住底模。Thestretchingrodheightiscorrectlyadjustedifthepreformcannotbemovedupwardsordownwardsbutcaneasilyberotated.Otherwise,theheightofthestretchingrodmustbereadjusted,asshowninthefollowingillustration.如果瓶坯无法上下移动，但可以灵活转动，则拉伸杆的高度正确。否则，就需要重新调整拉伸杆高度，方法如下所述。12200_Mechanic_2days_0702_V1_e.ppt10kronesAcademy–MechanicalAdjustmentWork©KRONESAG2007-Noutilisation,copyingand/ordistributionwithoutauthor'sconsent.ThelocknutonthestretchingrodhasbeengluedwithLoctiteandmustnotbeloosened.Theheightofthestretchingrodmustbesetontheadjustablestretchingstopperbylooseningthescrew(9)onthestretchingstopperandaddingshims.Allofthestretchingstoppersmusthavethesamemeasurementssothattheycanbeusedoneverystation.2.2AdjustingtheStretchingRodViatheStretchingStopper通过调节限位调节拉伸杆高度9LocknutStretchingstopper12200_Mechanic_2days_0702_V1_e.ppt11kronesAcademy–MechanicalAdjustmentWork©KRONESAG2007-Noutilisation,copyingand/ordistributionwithoutauthor'sconsent.2.2Adjustmentstretchrod调整拉伸杆Loosenthelocknut(8)atthestretchingrodandturnthestretchingrodupwardsordownwards,bymeansofanopen-endwrenchappliedtothewrenchsideofthestretchingrod.Then,retightenthelocknut(8).Checkthispresetadjustmentandrepeatuntiltheabovementionedcriteriaaremet.(用开口扳手在拉伸杆扳手一侧松动拉伸杆的锁母（8），上下转动拉伸杆。然后，重新拧紧锁母（8）。检查预调整的结果，重复这一过程，直到符合上述的标准。12200_Mechanic_2days_0702_V1_e.ppt12kronesAcademy–MechanicalAdjustmentWork©KRONESAG2007-Noutilisation,cop