PPAP-Training-PresentationPPAP专业培训资料

1、ProductionPartApprovalProcess(PPAP)2NCRConfidentialWhatisPPAP?•ProductionPartApprovalProcess•Standardusedtoformallyreduceriskspriortoproductorservicerelease,inateamorientedmannerusingwellestablishedtoolsandtechniques•InitiallydevelopedbyAIAG(AutoIndustryActionGroup)in1993withinputfromtheBig3-Ford,Chrysler,andGM•AIAG’s4theditioneffectiveJune1,2006isthemostrecentversion•PPAPhasnowspreadtomanydifferentindustriesbeyondautomotive3NCRConfidentialPurposeofPPAP•Provideevidencethatallcustomerengineering。

2、designrecordandspecificationrequirementsareproperlyunderstoodbytheorganization•TodemonstratethatthemanufacturingprocesshasthepotentialtoproduceproductthatconsistentlymeetsallrequirementsduringanactualproductionrunatthequotedproductionratePPAPmanageschangeandensuresproductconformance!4NCRConfidentialWhenisPPAPRequired?NewpartEngineeringchange(s)Tooling:transfer,replacement,refurbishment,oradditionalCorrectionofdiscrepancyToolinginactiveoneyearChangetooptionalconstructionormaterialSub-suppl。

3、ierormaterialsourcechangeChangeinpartprocessingPartsproducedataneworadditionallocationPPAPisrequiredwithanysignificantchangetoproductorprocess!5NCRConfidentialBenefitsofPPAPSubmissions•Helpstomaintaindesignintegrity•Identifiesissuesearlyforresolution•Reduceswarrantychargesandpreventscostofpoorquality•Assistswithmanagingsupplierchanges•Preventsuseofunapprovedandnonconformingparts•Identifiessuppliersthatneedmoredevelopment•Improvestheoverallqualityoftheproduct&customersatisfaction6NCRConfidentia。

4、lProductionRun•PPAPdatamustbesubmittedfromaproductionrunusing:ProductionequipmentandtoolingProductionemployeesProductionrateProductionprocessAlldatareflectstheactualproductionprocesstobeusedatstart-up!7NCRConfidentialRun@Rate•ThepurposeofaRun@Rateistoverifythesupplier’smanufacturingprocessiscapableofproducingcomponentsthatmeetNCR’squalityrequirements,atquotedtoolingcapacity,foraspecifiedperiodoftime•VerificationoftheRun@RatewillbeattheSupplierQualityEngineer’s(SQE)discretion.Thesupplierwillb。

5、enotifiedoftheneedtoperformaRun@Rateasearlyintheprocessaspossible.•ThenumberofcomponentstobeproducedduringtheRun@RateshouldbesufficienttodemonstrateprocesscapabilityandwillbepredeterminedbytheSQEandthesupplier.Factorssuchasproductcomplexity,shelflife,storage,costandsingleshiftvs.multipleshiftoperationswillbetakenintoconsideration8NCRConfidentialOfficialPPAPRequirements1.DesignRecords2.AuthorizedEngineeringChangeDocuments3.CustomerEngineeringApproval,ifrequired4.DesignFailureModesandEffectsAnaly。

6、sis(DFMEA)appliedinspecialsituations5.ProcessFlowDiagram6.ProcessFailureModesandEffectsAnalysis(PFMEA)7.ControlPlan8.MeasurementSystemsAnalysis(MSA)9.DimensionalResults10.RecordsofMaterial/PerformanceTestResults11.InitialProcessStudies12.QualifiedLaboratoryDocumentation13.AppearanceApprovalReport(AAR)14.SampleProductionParts15.MasterSample16.CheckingAids17.Customer-SpecificRequirements18.PartSubmissionWarrant(PSW)Now,let’stakeacloserlookatNCR’srequirements9NCRConfidentialNCR’sPPAPRequirements1.D。

7、esignRecords2.AuthorizedEngineeringChangeDocuments3.CustomerEngineeringApproval,ifrequired4.DesignFailureModesandEffectsAnalysis(DFMEA)appliedinspecialsituations5.ProcessFlowDiagram6.ProcessFailureModesandEffectsAnalysis(PFMEA)7.ControlPlan8.MeasurementSystemsAnalysis(MSA)9.DimensionalResults10.RecordsofMaterial/PerformanceTestResults11.InitialProcessStudies12.QualifiedLaboratoryDocumentation13.AppearanceApprovalReport(AAR)14.SampleProductionParts15.MasterSample16.CheckingAids17.Customer-Specifi。

8、cRequirements18.PartSubmissionWarrant(PSW)–NCRcallsthisthe“ProductionWarrant”Suppliershallsubmitthese12itemsandretainacopyofrecordsatappropriatelocations10NCRConfidential1.DesignRecords2.AuthorizedEngineeringChangeDocuments3.CustomerEngineeringApproval,ifrequired4.DesignFailureModesandEffectsAnalysis(DFMEA)appliedinspecialsituations5.ProcessFlowDiagram6.ProcessFailureModesandEffectsAnalysis(PFMEA)7.ControlPlan8.MeasurementSystemsAnalysis(MSA)9.DimensionalResults10.RecordsofMaterial/PerformanceTe。

9、stResults11.InitialProcessStudies12.QualifiedLaboratoryDocumentation13.AppearanceApprovalReport(AAR)14.SampleProductionParts15.MasterSample16.CheckingAids17.Customer-SpecificRequirements18.PartSubmissionWarrant(PSW)–NCRcallsthisthe“ProductionWarrant”Suppliershallretainthese6itemsatappropriatelocations,andmakereadilyavailableuponrequestNCR’sPPAPRequirements11NCRConfidentialLevel1ProductionWarrantandAppearanceApprovalReport(ifapplicable)submittedtoNCRLevel2ProductionWarrant,productsamples,anddimen。

10、sionalresultssubmittedtoNCRLevel3ProductionWarrant,productsamples,andcompletesupportingdatasubmittedtoNCRLevel4ProductionWarrantandotherrequirementsasdefinedbyNCRLevel5ProductionWarrant,productsamplesandcompletesupportingdata(areviewwillbeconductedatthesupplier'smanufacturinglocation)PPAPSubmissionLevels12NCRConfidentialRequirementLevel1Level2Level3Level4Level51.DesignRecordsofSaleableProductRRR*Ra.Forproprietarycomponents/detailsRRR*Rb.Forallothercomponents/detailsRRR*R2.EngineeringChangeDocume。