沃尔沃汽车流程05-PhasedPPAPprocessVCCCHEN

VCCPhasedPPAPprocess沃尔沃汽车PhasedPPAP流程VCCPhasedPPAPProcess_v2,53200,AndreasTomic,atomicPage2Issuedate:12/Jul/2011,SecurityClass:PublicThiscoursedescribesthepurposeandapplicabilityofVCCPhasedPPAP(ProductionPartApprovalProcess)Section1:GeneralintroductiontoPPAP/PPPAP简介Section2:VCCPhasedPPAPIntroductionVCC阶段PPAP介绍•VCCphasedPPAP沃尔沃阶段PPAP•SupplierRoles&Responsibilities供应商角色和职责•SubmissiontoCustomer+Exceptionmanagement递交客户和让步管理流程Section3:PhasedPPAPBenefits阶段PPAP的优势•DifferencebetweenPPAP&VCCPhasedPPAPPPAP和阶段PPAP的差别•PhasedPPAPhandbook阶段PPAP手册COURSEOVERVIEW课程概述课程概述课程概述课程概述R@RR@RPh0+Ph0+Ph1/2Ph1/2Ph3Ph3PPAPorderPPAPorderVCCPhasedPPAPProcess_v2,53200,AndreasTomic,atomicPage3Issuedate:12/Jul/2011,SecurityClass:PublicSection1:GeneralintroductiontoPPAPPPAP简介PurposeforthisSection:•PPAPIntroductionVCCPhasedPPAPProcess_v2,53200,AndreasTomic,atomicPage4Issuedate:12/Jul/2011,SecurityClass:PublicWhatisPPAP?什么是什么是什么是什么是PPAPPPAPstandsfor•ProductionPartApprovalProcess(PPAP是生产件批准程序）PPAPdefines•Genericrequirementsforproductionpartapproval.（PPAP定义了生产件批准的基本要求）PurposeofPPAP•istodetermineifallcustomerengineeringdesignrecordsandspecificationrequirementsareproperlyunderstoodbytheorganization评估组织是否完全理解客户所有的设计和技术要求•istoensurethatthemanufacturingprocesshasthepotentialtoproduceproductconsistentlymeetingtheserequirementsduringanactualproductionrunatthequotedproductionrate保证在确定的产线上有能力生产出稳定的满足客户产品PPAPshallapplytositessupplying:•ProductionandServiceparts.(PPAP适用于生产件和售后件)VCCPhasedPPAPProcess_v2,53200,AndreasTomic,atomicPage5Issuedate:12/Jul/2011,SecurityClass:PublicThe18PPAPElements/PPAP的的的的18项要素项要素项要素项要素1.DesignRecords2.EngineeringChangeDocuments3.EngineeringApproval4.DesignFMEA5.ProcessFlowDiagrams6.ProcessFMEA7.ControlPlan8.MeasurementSystemAnalysisStudies9.DimensionalResults10.RecordsofMaterial/PerformanceTestResults11.InitialProcessStudies12.QualifiedLaboratoryDocumentation13.AppearanceApprovalReport14.SampleProductionParts15.MasterSample16.CheckingAids17.Customer-SpecificRequirements18.ProductionPartApprovalProcessSubmissionWarrant(PSW)TheabovesectionnumbersareinalignmentwiththeAIAGpublishedPPAP4thEditionManualVCCPhasedPPAPProcess_v2,53200,AndreasTomic,atomicPage6Issuedate:12/Jul/2011,SecurityClass:PublicVoiceOftheCustomerandSpecialcharacteristicslist客户的呼声和特殊特性DesignFMEA设计FMEAPrototypecontrolplans原型件控制计划Pre-launchcontrolplan试产控制计划ProcessFMEA过程FMEAProcessflowcharts工艺流程图Productioncontrolplan量产控制计划Operatorinstructions作业指导书Documentationflow文件的流程文件的流程文件的流程文件的流程VCCPhasedPPAPProcess_v2,53200,AndreasTomic,atomicPage7Issuedate:12/Jul/2011,SecurityClass:PublicWhenissubmissionofPPAPrequired?什么时候需要递交什么时候需要递交什么时候需要递交什么时候需要递交PPAPistobesubmittedfor:•Anewormodifiedpart任何新的或更改的零件•Processormaterialchanges任何工艺和材料的变更•Correctionofadeviationtospeconapreviouslyapprovedpart.对之前的临时认可的产品的更正•Volumeincreaseorchangeinsuppliercapacity.供应商产能的增加或改变•SiteRelocation生产场所的变更Notethat:•TheSuppliermustnotifyVCCusingtheSupplierRequestforEngineeringApproval(SREA)orSupplierrequestforIndustrialChangeApproval(SRICA)供应商变更需按照沃尔沃“SREA”或“SRICA”流程进行•TheSupplierisrequiredtonotifytheSTAEngineerofanychangesafterinitialPPAPapproval有任何初始PPAP批准后发生的变更，供应商必须通知STAVCCPhasedPPAPProcess_v2,53200,AndreasTomic,atomicPage8Issuedate:12/Jul/2011,SecurityClass:PublicSection2:VCCPhasedPPAPIntroduction沃尔沃PhasedPPAP介绍PurposeforthisSection:•VCCphasedPPAP•SupplierRoles&Responsibilities供应商角色和职责•SubmissiontoCustomer+ExceptionmanagementVCCPhasedPPAPProcess_v2,53200,AndreasTomic,atomicPage9Issuedate:12/Jul/2011,SecurityClass:Public•VCCPhasedPPAPisaVCCapproachtoPPAPprocessmanagementVCCPhasedPPAP是VOLVO管理PPAP流程的方式•Introducedtoimprovelaunchperformance目的是提高项目启动开发效率•Requiresasuppliersitetodemonstrate要求供应商的现场满足•Manufacturing/geometrycapability生产和尺寸稳定的能力•Productquality产品质量•Andproductioncapacity产能要求•…priortojob#1在job#1之前•IsderivedfromtheFordprocessbutisnotequaltoit.ItisimportanttoensurethattheVolvoCarCorporationversionisalwaysusedforVolvoCarCorporationbusinessasbothareNOTinterchangeable.•是从Ford起源但并不相同，所有VCC的供应商必须使用VCC的版本。WhatisVCCphasedPPAP?VCCPhasedPPAPProcess_v2,53200,AndreasTomic,atomicPage10Issuedate:12/Jul/2011,SecurityClass:PublicPPAP/VCCPHASEDPPAPCOMPARISON两者比较两者比较两者比较两者比较VCCPhasedPPAPorganizestheprocessintofourphasesVCCPhasedPPAP把PPAP流程分为四个步骤•Phase0+:Run-at-Rate+geometry节拍生产和尺寸验证•Phase1:QualityVerification质量验证•Phase2:ProductionVerification生产验证•Phase3:CapacityVerification产能验证XJob1TTPPPPAPVCCPhasedPPAPR@RPhase0+Phase1/2Phase3VCCPhasedPPAPProcess_v2,53200,AndreasTomic,atomicPage11Issuedate:12/Jul/2011,SecurityClass:PublicVCCPHASEDPPAPTIMING时间节点时间节点时间节点时间节点Phase3CapacityVerificationPhase0+GeometryverificationPhase1QualityVerificationPhase2ProductionVerificationTT=ToolingTryout工装验证PP=PilotProduction试生产MP1=MassProduction1量产1mrd=MaterialRequiredDate产品需求日期R@RR@RPh0+Ph0+Ph1/2Ph1/2Ph3Ph3PPAPorderPPAPorderRun-at-RateGeo+capabilityGeo+capabilityTTmrdPPmrdMP1mrdR@RPVtesting/AARPVtesting/AARVCCPhasedPPAPProcess_v2,53200,AndreasTomic,atomicPage12Issuedate:12/Jul/2011,SecurityClass:PublicTiming时间节点时间节点时间节点时间节点•Specifictimingdate