工业工程技术培训资料

工业工程网【范例：改善后】工作台收货区办公室磅秤点数台收货及抽样台物料架暂存区料架铁丝网围篱厂商交货卡车暂存区料架磅秤工业工程网线图（StringDiagram）或称为行程频率图（TripFrequencyDiagram）、行程表（TravelChart）。工业工程网（八）工厂布置规划（PlantLayoutPlanning）简介1.工厂布置之规划程序KeyInputs-P,Q,R,S,T&Activity-areas2.活动关连(ActivityRelationship)1.物流(FlowofMaterial)6.空间关连图(SpaceRelationshipDiagram)3.关连图(RelationshipDiagram)4.空间需求(SpaceRequirement)5.可用空间(SpaceAvailable)9.计画方案评估确立之工厂布置计画8.限制因素7.修正PlanXPlanYPlanZ工厂布置计画方案RelationshipsAdjustmentSpace工业工程网包括：作业时间/期间、频率、期限、季节性，…等等工业工程网工厂布置之型态以制程为中心之工厂布置以产品为中心之工厂布置定位布置(FixedPositionLayout)流线型布置(LineLayout)制程布置(ProcessLayout)或称批量作业布置(Job-lotLayout)工厂布置之型态工业工程网关连图(RelationshipDiagram)包装出货现场厕所半成品存放区成品存放区生产区品管部门22314567AOIOOU13A2UI3I3AEUAAI3311134567AEIIO44413AEIOUXAbsolutelyNecessaryEspeciallyImportantImportantOrdinaryClosenessUnimportantUndesirable1234567MovementofMaterialsShareofSamePersonnelPersonnelControlofWork工业工程网关连分析(RelationshipAnalysis)154762214563U's63472E's123576I's265434O's6A’s工业工程网工厂布置之着眼点◎人性化观点：〝人、机、物〞之和谐关系◎安全性之设计考量◎生产性观点：〝人、机、物〞之最适组合‧流动程序(Flowprocess)、动线：Ship-To-Store,Ship-To-Line,Make-TO-Shipment,Make-To-Order,etc.‧流动频率：JIT-Justintime‧Load&Unload之次数/频率‧搬运设备之效能工业工程网（九）缩短换线换模时间之要领简介ImprovementApproach改善的手法☆Four(4)Steps四个步骤☆Two(2)Categories两种类别☆Four(4)Stages四个阶段4Steps（四个步骤）☆Preparation（准备）☆(Re)placement（更换、装置）☆Adjustment（调整）☆Completion（完成、善后）Step1Preparation（准备）＊DrawingUpChange-overInstructions.-Operations.-Toolsneeded(jigs,dies,moulds,etc.).-Fastenersneeded(bolts,screws,washers,nuts,clamps,clips,etc.).＊Storage,MaintenanceandInspectionofToolsandFasteners.＊GatheringandPreparationofNewToolsandFasteners.TransportofToolsandFastenerstotheProcess.工业工程网(Re)placement（更换、装置）＊UnfasteningandRemovalofOldTools.＊PlacingtheNewTools.＊CenteringtheNewTools.Step3Adjustment（调整）＊FasteningNewTools.＊SecuringtheNewTools.＊AdjustmentoftheNewTools.Step4Completion（完成、善后）＊TransportofOldTools.＊Cleaning,GreasingandOilingTheOldTools.＊StorageofOldTools.工业工程网（两种类别）☆On-lineChange-over（线内更换）Change-overactivitiesInterruptingtheprocess.☆Off-lineChange-over（线外更换）Change-overactivitiesalongsidetheprocess.1234On-linechangeoverProducingproductAProducingproductB23On-lineProducingproductAProducingproductBOff-line1Off-line4工业工程网（四个阶段）AdvancedStage改进阶段TransferredStage移转阶段SeparatedStage分离阶段IntermingledStage混合阶段◎IntermingledStage（混合阶段）＊Noseparationbetween.＊On-lineandoff-lineoperations.＊Processisstoppedduringtotalchange.＊Newtoolsarebroughtinaftertheprocesshasbeenstopped.＊Neithertoolsnorfastenersareproperlymaintained,checkedorprepared.＊Toolsandfastenersarenottidystored.◎SeparatedStage（分离阶段）＊On-lineandoff-lineoperationsarekeptseparated.＊Processisstoppedforon-lineoperationsonly.＊Allnecessarypreparationsarecompletedwhiletheprocessisgoingon.工业工程网＊Achecklistisavailableforcarryingoutoff-linework.＊Maintenance,inspectionandpreparationoftoolsandfastenersarecarriedoutoff-line.＊Acheckismadewhethertoolsandfastenersworkproperly.◎TransferredStage（移转阶段）＊On-lineoperationsaretransferredtooff-lineasmuchaspossible.＊Heightofdies,ramsandpressblocksarestandardized.＊Allfastenersandspannersarestandardized.＊Standardizedintermediateattachmentsareintroduced.＊Adjustmentofmachinesstrokesisavoided.◎AdvancedStage（改进阶段）＊Bothon-lineandoff-lineoperationsareminimized.＊Dimensionsofalltoolsarestandardized.＊Handlingofmoulds,jigs,diesandformsisstandardized.＊Hydraulic,pneumaticormagneticfasteningisintroduced.＊Fasteningandadjustmentworkissimplifiedoreliminatedwhereverpossible.＊Cassettesareintroduced.工业工程网◎FromIntermingledtoSeparatedStage＊Makeacleardescriptionofallchange-overoperationstobeexecutedtoday(seeworksheet).＊Prepareasummarylistof:-alltoolsneeded(jigs,dies,moulds,etc.).-allfastenersneeded(bolts,screws,clips,etc.).＊Classifyalloperationsinto:-off-lineactivities.-on-lineactivities.◎FromSeparatedtoTransferredStage＊Transferoperationsfromon-linetooff-lineasmuchaspossible.＊Theuseoffunctionalfasteners.＊Thepreviousinstallationofintermediateattachments,bolstersandfasteners.＊Introductionoffunctionaldialorpointerreadings.WorksheetNr.:WorkstationNr.:Change-overfromtoOperationTools&FastenersLocationStepstoberemovedtobeplacedPreparation(Re)placementAdjustmentCompletionoffonoffonoffonoffon工业工程网◎FromTransferredtoAdvancedStage＊Improvementofhandling,transportandstoragemethods.＊Theuseofhydraulic,pneumaticormagneticmethodsforplacingand/orfasteningtools.＊Theeliminationofcenteringandadjustmentactivitiesbystandardisationof:-dimensionofmoulds.-machinestrokes.-maleandfemalejigs.-centeringandfasteningmethods.＊Improvemeasuringandgaugingmethods.＊Eliminationoftrialruns.工业工程网（十）IE改善心法W