adidas目视化管理VisualHandbookver15

adidasVisualHandbook2adidasVisualManagementSystem(1)ShareinformationWorkplaceorganizationandstandardization(2)Sharestandards(4)Alarms(5)Stopdefects(6)Eliminatedefects(3)Buildstandardsintotheworkplace3UtilityWorkerQ.C./InspectorMaintenanceMaterialHandlerSupervisorLeanVisualManagement1.44VisualmanagementsystemVisualControlSafetyEnvironmentQualityOperationStorageEquipmentVisualMetricsSafetySystemstabilityQualityEfficiencyStorageDeliveryVisualDisplaySafetyEnvironmentQualityOperationStorageEquipment5VMSexamples-VisualDisplayWorkStationLine/CellFloor/DepartmentCompany/FactorySafety•SafetySOPforequipment•Signsofwarning•Indicationforevacuationroute•Indicationforfireextinguishers•Safetyhazardswarning•Firstaidkitindication•IndicationforevacuationrouteIndicationforfireextinguishers•IndicationforevacuationrouteIndicationforfireextinguishersEnvironment•Organizationchart•SignsofPPE•HoshinKanriMatrix•Arealayoutorindicationofrunningproduct•Organizationchart•KaizenStory•HoshinKanriMatrix•Arealayoutorindication•Organizationchart•KaizenStory•VisionandMission•HoshinKanriMatrix•Arealayoutorindication•KaizenStoryQuality•Operationqualitystandard•SOPfordealingwithdefects•Goodqualitysample•Defectsample-Top5daily•Goodqualitysample•DefectsampleTop5weekly•Goodqualitysample•Defectsample-Top5monthlyOperation•SOPforoperation•Locationforoperation•Linebalancesheet•Criticalprocessindication•SOP•Productionplan•Productionresult•Correctiveactions•Productionplan•Materialstatus•Productionresult•Correctiveactions•Productionplan•Materialstatus•Productionresult•CorrectiveactionsStorage/Extinguisher•Locationinstructionforstorage)•Limitforstoragequantityorheight•Locationinstructionforstorage•WIPlevel•Kanbansequence•Locationinstructionforstorage•Limitforstoragequantityorheight•Locationinstructionforstorage•LimitforstoragequantityorheightEquipment•Indicationforequipmentstatus•EquipmentmaintenanceSOP•Equipmentbreakdownrecord•Colorcodingontypeofmachine•Indicationforequipmentlocation•Red-tagarea•indicationforLine/Cellstatus.(Andon)•Indicationforequipmentlocation•Red-tagarea•indicationforequipmentlocationasothers6VMSexamples-VisualMetricsWorkStationLine/CellFloor/DepartmentCompany/FactorySafety•SafetyCross•WeeklySafetyCross•MonthlySafetyCross•QuarterlySafetyCrossSystemstability•Equipmentdowntime•Skilllevel•DailyCellEEOE•Multi-skillrate•WeeklyEEOE•Multi-skillrate•MonthlyEEOE•Multi-skillrateQuality•Defectquantity•Rejectedquantity•HourlyRFTtrend•DailyCellRFT•WeeklyFloorRFT•GASA/FACTRFT•MonthlyFactoryRFTEfficiency•Takttime/targetoutput•Cycletime/actualoutput•DailyEOLR•WeeklyEOLR•GASA/FACTPPH•MonthlyEOLRStorage/Extinguisher•WIP•WIP•Totalinventory•GASA/FACTWIP•InventoryturnDelivery•Hourly/dailyCustomerdemand•Hourly/dailydeliveredquantity•DailyEfficiency•WeeklyFloorEfficiency•LOKPI•MonthlyFactoryEfficiency7VMSexamples-VisualControlWorkStationLine/CellFloor/DepartmentCompany/FactorySafety•Emergencystopbottom•Automaticalarmonsafetyhazardsequipment•mainwitchtoshutdownthepowerintheeventoffire•mainwitchtoshutdownthepowerintheeventoffire•N/AEnvironment•Flowdirection•Floormarkingindicatingcell/line•Accesslimitation•Flowdirection•Redtagarea•Accesslimitation•Flowdirection•Redtagarea•Accesslimitation•Flowdirection•RedtagareaQuality•SPConcriticaloperation•Hourlyreworkquantityorpercentage•Daily/weeklyreworkquantityorpercentage•Weekly/monthlyreworkquantityorpercentage•MonthlyreworkquantityorpercentageOperation•Hourlyoutput•Gaugesoroperationarea•Daily/weeklyoutput/target•Weekly/monthlyoutput/target•Monthlyoutput/targetStorage/Extinguisher•ComponentWIPlevel•ComponentWIPlevel•Limitforstoragequantityorheight•Inventorylevel•InventorylevelEquipment•Dailydowntime•Weeklydowntime•Monthlydowntime•MonthlydowntimeVisualManagementSystemExamples9VMSexamples-VisualDisplayWorkStationLine/CellFloor/DepartmentCompany/FactorySafety•SafetySOPforequipment•SafetyHazardwarning•Indicationforevacuationroute•Indicationforfireextinguishers•Safetyhazardswarning•Firstaidkitindication•IndicationforevacuationrouteIndicationforfireextinguishers•IndicationforevacuationrouteIndicationforfireextinguishersEnvironment•Organizationchart•SignsofPPE•HoshinKanriMatrix•Arealayoutorindicationofrunningproduct•Organizationchart•KaizenStory•HoshinKanriMatrix•Arealayoutorindication•Organizationchart•KaizenStory•VisionandMission•HoshinKanriMatrix•Arealayoutorindication•KaizenStoryQuality•Operationqualitystandard•SOPfordealingwithdefects•Good&badqualitysample•Defectsample-Top5daily•Good&badqualitysample•DefectsampleTop5weekly•Good&badqualitysample•Defectsample-Top5monthlyOperation•SOPforoperation•Locationforoperation•Linebalancesheet•Criticalprocessindication•SOP•Productionplan•Productionresult•Correctiveactions•Productionplan•Materialstatus•Productionresult•Correctiveactions•Productionplan•Materialstatus•Productionresult•CorrectiveactionsStorage•Locationinstructionforstorage)•Locationinstructionforstorage•WIPlevel•Kanbansequence•Locationinstructionforstorage•LocationinstructionforstorageEquipment•Indicationforequipmentstat