核电设备制造质检监查

JUNE2007EDFGeneration©CopyrightEDF20071/12MANUFACTURINGQUALITYCONTROLSURVEILLANCE制造质检监查BYB.ROTTER(EDF-CEIDRE)[e-mail]-ChinaSymposiumonNuclearEnergyRegulations,Codes&StandardsandQualification第一届中法核电标准与资质鉴定研讨会Beijing,P.R.ofChina,4-6June2007中国北京,2007年6月4日-6日JUNE2007EDFGeneration©CopyrightEDF20072/12CONTENT目录MANUFACTURINGQUALITYCONTROLSURVEILLANCE1Introduction2Doctrine3Implementation4ManagementofInspectors5Conclusions制造质检监查•1介绍•2导则•3执行•4检查员管理•5结论JUNE2007EDFGeneration©CopyrightEDF20073/12INTRODUCTION介绍WhatisManufacturingQualityControl(MQC)Surveillance?•Technicalinspectionactivities,carriedoutbytheowner,throughanetworkofinspectorseitherinthesuppliers'factoriesoronsiteduringassembly/constructionphaseWhat'sexcludedfromthispresentation:(seeotherpresentationsatthepresentseminar)•Surveillanceofdesign•Inspectionactivitiesrelatedtoequipmentconformityassessment•Surveillanceofqualificationtoaccidentconditions•SupplierEvaluation什么是制造质检（MQC）监查?•制造阶段在供应商车间、和装配建设阶段在现场，通过检查员网络由业主执行的技术检查活动此介绍中不包括哪些内容？（见本次研讨会其它介绍）•设计监查•与设备一致性评估相关的检查活动•事故工况下鉴定监查•供应商评估JUNE2007EDFGeneration©CopyrightEDF20074/12FRENCHRULES®ULATIONS法国准则和法规…takeintoaccountInternationalRulesandEuropeanRegulations•IAEArecommendations:SafetySeriesN°50-C/SG-QMinisterialOrderof10thAugust1984onqualityofnuclearengineering,erectionandoperation•containsRulesforACQ=ActivitiesConcerningQualitysurveillance,technicalcontrol,efficiencyverification•isatranslationintoFrenchLawofIAEASafetyCode50-C-QA,nowreplacedbytheSafetySeriesmentionedabove…考虑国际准则和欧洲法规•国际原子能机构建议：:安全系列N°50-C/SG-Q1984年8月10日颁布的对于核设计、安装和运行质量的部级法令•包含ACQ（ActivitiesConcerningQuality）准则，即与质量相关活动监查、技术检查、效率验证•是由国际原子能机构安全法规50-C-QA，现已被以上提及的安全系列替代，所翻译成的法国法律JUNE2007EDFGeneration©CopyrightEDF20075/12NonNuclearP.E.NuclearPressureEquipment非核压力设备核压力设备BureauforIndustrialEquipmentSafety(BSEI)工业设备安全局(BSEI)NuclearSafetyAuthority(DEP)核安全局(DEP)TPB1orUI2TPB1或UI2NuclearTPB1ornuclearUI2核TPB1或核UI2ManufacturingQualityControlSurveillance制造质检监查ADMINISTRATIVESUPERVISION管理监查LICENSING许可证发放OWNER'SSURVEILLANCE业主的监查THEPLACEOFSURVEILLANCE监查的安排ManufacturingProcess制造工艺QUALITYASSURANCE质保1TPB=ThirdPartyBody第三方2UI=UserInspectorate使用方检查JUNE2007EDFGeneration©CopyrightEDF20076/12DOCTRINE导则MainObjectives•Productconformity•ConfidenceinManufacturer'sability•PreventingdriftsCriticalityAnalysis•Basedmainlyon:importanceforsafety,plantavailability,complexityofmanufacturingprocessSurveillanceSeverity•Definitionofthreelevels主要目标•产品一致性•对制造商能力方面的信心•预防偏差关键程度分析•主要基于：安全的重要性、电站可用性、制造工艺复杂性监查严格度•定义了3个级别JUNE2007EDFGeneration©CopyrightEDF20077/12DOCTRINE(CONT'D)导则(续上页)SamplingPrinciple•BeingaslightaspossiblebytakingintoaccountcommontechnicaldomainsModulation•DegreeofconfidenceintheManufacturercanleadtoreinforceortolightenthesurveillanceprogramTakingintoaccounttechnical&managementfeedback•Periodicevaluationofmanufacturers•Periodicevaluationofsurveillanceprocesses抽样原则•考虑“公共技术领域”，尽可能减少调整•对制造商的信心程度可以导致强化或者弱化监查大纲考虑技术和管理反馈•制造商的定期评估•检查方法的定期评估JUNE2007EDFGeneration©CopyrightEDF20078/12IMPLEMENTATION执行ScopeofMQCSurveillance•Mechanical,electrical,I&Cequipment&software•On-sitesurveillanceofassembly,ofNDT•Mechanical,chemicalanalysesEarlyinvolvementofsurveillance•Reviewofcontractsbeforeissuingcallforbids•Co-operationwithEngineeringDept.Documents•SurveillanceProgram•SpecificSupervisionPlans•Surveillanceguides制造质检监查的范围•机械、电气、仪控设备和软件•对装配和无损检测进行现场检查•机械、化学分析早期监查•招标前审核合同•与工程部合作文件•监查大纲•专项检查计划•监查指南JUNE2007EDFGeneration©CopyrightEDF20079/12INSPECTIONPROCESS检查流程MainContractor主承包商MainManufacturer主制造商Subcontractor二级承包商Order订单Suborder分包订单CEIDREInspectionDeptCEIDRE检查部门LocalInspector当地检查员Surveillancesheet©监查单和复印件LocalInspector当地检查员Subordertransmittalsheet©分包订单传递单和复印件Inspection检查SuborderCopy分包订单复印件Inspection检查OrderCopy订单复印件Notification*通知**correspondingtoholdorwitnesspoints*与停工待检或见证点相对应JUNE2007EDFGeneration©CopyrightEDF200710/12EDFCEIDREOFFICESINFRANCEEDFCEIDRE在法国的办事处NPP核电站ceidreRepresentativesatPartner'sPremisesceidre代表工作站ceidreOfficesceidre办事处JUNE2007EDFGeneration©CopyrightEDF200711/12MANAGEMENTOFINSPECTORS检查员的管理Somefigures•Inspectorstaff:350•10000inspectionactions/year•10%leadtocommentsbyinspectorsSkills•BasedonEducation,TrainingandColleagueGuidance•AuthorizationCo-OperationwithEngineeringDept•Feedbackwiththosethatdrafttechnicalrequirements•Technicalbackup一些数据•监查员队伍:350•10000检查活动/年•检查中10%发现问题并采取措施技能•以教育为基础，培训和同事指导•授权与工程部的合作•与草拟技术要求人员之间的反馈•技术支持JUNE2007EDFGeneration©CopyrightEDF200712/12CONCLUSIONS结论ManufacturingQualityControlSurveillance•hasbeenpracticedsuccessfullyforconstructionofall58operatingEDFnuclearreactors•playsakeyroleinearlydetectionofproblemsinconstructionprojectsandhelpskeepingcontroloverscheduleandquality•isorganized&periodicallyreviewedtotakeintoaccountfeedback•iscloselylinkedtotheEngineeringDeptinchargeoftechnicalspecifications•throughfieldinspection,helpstheownertokeepconfidenceintheProvider'sabilitytomanufactureimportantsafety-relatedequipment制造质检监查•已经在EDF58个运行的核反应堆建设中得以成功实施•早期发现问题，在项目建设中起到关键作用，帮助对进度和质量保持控制•组织制造质检监查并定期进行检查以考虑经验反馈•与负责技术要求的工程部门保持密切联系•通过现场