pp manufacturing 001 生产订单 sfc

®Contactus:[e-mail]1®百易管理团队©SAP技术论坛PP-PC001：生产订单(SFC)(Shopfloorcontrol)(一期)BenqMSN:[e-mail]2005-6-6Content:1﹑IntroductionProductionOdertype2﹑CreateProductionorder2.1NormalProductionorder2.2ReworkProductionorder2.3Dis-assemblyProductionOrder2.4TrialrunProductionorder2.5SubcontractingProductionorder3﹑MaintainProductionorder4﹑Routingselection5﹑Withdrawingmaterialcomponents6﹑Productionorderinformationsystem大家先看一下pc的作業流程﹐這樣會比較有概念。®Contactus:[e-mail]2®百易管理团队©SAP技术论坛®Contactus:[e-mail]3®百易管理团队©SAP技术论坛因SAP在產線控制較弱﹐我們是導入了另外一套SFCS做為產線的控制﹐每兩個小時從sapserverdownload一次資料。涉及到productionorder就必然會說到生管﹐下面簡單講一下生管的日常作業。1.FCST&MPS&MRPa.FCSTà主要為業務依據Customer的需求及訂單於SAP所提的需求。b.MPS&MRPàFCST及SalesOrder(S/O)在MPS會議確定後所在SAP執行的程式，以利生管投產，物管及採購下單購料。c.M1MRPà計劃SMT的投產FCST2.料號維護a.CreateMaterialb.ChangeMaterial3.工單建立a.工單編碼原則(如何給一張工單一個MO號碼)，b.工單建立(正常工單)，c.重工工單(當機器需要重工時)，d.拆解工單(當機器需要拆解時)，e.工單關結(一張工單投產結束時，則需做工單關結的動作，一張工單才算做完，會計才能結帳)4.出貨相關報表查詢a.出貨狀況(每日做出貨報表時使用)àZSD006b.出貨統計表(此為by12week來做的報表)àZTP80d.工單入庫彙總表(此為by12week來做的報表)àZTM030e.庫存報表(可看所需的物料；半品；成品機器的庫存報表)àZTP365.其他相關查詢a.BOM表查詢(可查詢成品，半品的BOM)®Contactus:[e-mail]4®百易管理团队©SAP技术论坛b.庫存查詢c.缺料查詢工單號碼外部給號或內部給號﹐是系統在導入的時候﹐就已經設置好的﹐我們公司的外部給號。根據制程有分5種﹐分別是1﹑正常工單2﹑重工工單3﹑Trialrun工單4﹑拆解工單5﹑外包工單生管可以依據不同情形﹐進行處理。工單編碼原則單據別廠別產品部門型態製程年月9Plant11Notebook1M11PCBA1ZPPPlant22IA2M22Sub-Ass'y2ZRW3LCDTV3P13Barebone3ZTR4POS4CSD4F/Goods4ZDSA5Parts5ZPPSBC…0~9Exp.2001==101~12至于具體怎么開工單﹐及工單的修改及關結﹐其實這方面比較簡單﹐在此就不一一貼圖出來了﹐授人以魚﹐不如授之以漁﹐挑一些在PP模組中個人認為比較重要的地方出來﹐給大家參考一下。1、WorkCenter/Routing/Operation《1》WorkCenter:WorkCenterCat.用來決定收集的是人工還是製造小時PersonResponsible:用來決定給那個部門使用（justforreferenceUsage:用來決定該workcenter用於何處（例如：001routingonly）BackFlush:Indicatesthatmaterialcomponentsarebackflushed.Eachmaterialcomponentisallocatedtoanoprationintheproductionorder.Ifamaterialcomponentisbackflushed.thesystemautomaticallypoststhewithdralwhentheoprationisconfirmed.StandValueKey:Definingandgivingadimension(forexampletimeorarea)tooneofuptosex®Contactus:[e-mail]5®百易管理团队©SAP技术论坛standvaluesUnitsofmeasureofStandardValue:Laber:HCycletime:HCapacityCategory:001做Planning的時候使用SetupFormula:SAP007(LaborReq.)ProcessFormula:SAPu08(ScheduleCycletime)ControlArea:CN00Uniquelyidentifyingacontrolareathecontrollingareaisthehighestorganizationunitincontrolling2DemandManagement:RequirementsType:LSF:Make-To-StockProductionZ02:Gross（用於M/B）3MPS/MRP:1NetChangePlanningProcessingKey:2、Netchangeplanningintheplanninghorizon3、OnlineregenerativePlanningProcessingkeyspecifiesthetypeoftheMRPorMPSrun.CreatePur.Req.1、PurchaseRequestions（Auto部分直接轉爲PR)2、PurchaseRequestionsInopeningperiod（在某區間内應該開PR,則直接產生PR3、Planningorder（產生Planningorder,然後手動轉爲PR)Scheduling1、Bssicdatewillbedeterminedforplannedorders2、leadtimeschedulingandcapacitypalnning(uniwill沒有導入capacity,所以不使用該選項）NoSchedulelineSchedulelineschedulilineintheopennigperiodscheduline1、reactiveplanningdates（重新計算planning的部分，不會展BOM)®Contactus:[e-mail]6®百易管理团队©SAP技术论坛Planningmode2、Bomisre-exploded.3、Deleteplanningdate４Strategy:Z7Z2S/OVF/CVVM/OVVP/OVVStockV貼一個productionstatus大全﹐希望對大家能有幫助。SystemstatusStatusStatusI0001CRTDCreatedI0002RELReleasedI0003MSCPCapacityshortageI0004MSPTMaterialshortageI0005AVACAvailabilitycontrolactiveI0006ESTCEstimatedcostsI0007PRTPrintedI0008PPRTPartprintedI0009CNFFinallyconfirmedI0010PCNFPartiallyconfirmedI0011CPCKCapacitycheckedI0012DLVDeliveredI0013DLTDeletedS/OF/CMPS/MRPPlanning®Contactus:[e-mail]7®百易管理团队©SAP技术论坛I0014PCSTProductcostedI0015NCMPNotcompletedI0016PRCPre-costedI0017ISSDGoodsissuedI0018NHFDNtwkheader:finaldeliveryI0019GEN1Generallist1printedI0020GEN2Generallist2printedI0021GEN3Generallist3printedI0022GEN4Generallist4printedI0023OPL1Activitylist1printedI0024OPL2Activitylist2printedI0025OPL3Activitylist3printedI0026OPL4Activitylist4printedI0027SFMTSettlementfieldsmaintainedI0028SETCSettlementrulecreatedI0029DSEXDatesetbyexternalsystemI0030MLTLMulti-level:ToplevelI0031MLBLMulti-level:BottomlevelI0032MLDIMulti-level:DummyinforecordI0033CNCCostsnotcurrentI0034SORLSubordinateorderreleasedI0035SOPRSubordinateorderprintedI0036SOCFSubordinateorderconfirmedI0037UMGPRescheduledI0042PRELPartiallyreleasedI0043LKDLockedI0045TECOTechnicallycompletedI0046CLSDClosedI0049ORSPOpenreservationspostedI0050STNDStandardconfirmationI0051MILEMilestoneconfirmationI0052MCNFManuallyconfirmedI0053ACASActivityaccountassignmentI0054MSCPCapacityshortageI0055RELRReleaserejectedI0056VCALVariancescalculatedI0057NDATRescheduling(Actl.)requiredI0058CSPSCostsposted®Contactus:[e-mail]