苏州金龙客车主生产计划制定的方法研

上海交通大学硕士学位论文客车主生产计划制定的方法研究姓名：曹正洪申请学位级别：硕士专业：工业工程指导教师：王丽亚;缪润娟20051001ABSTRACTdeliverytimedailyoutput1(1)HPP(HierarchyProductionPlanning)HPPHaxMeal1975[1-2]HaxBitran[3]HelmutGfrereeGuntherZapfel1995[4]AxsaterJonsson(1984)HaxCander(1984)Gabbay1979ImberMerce(1985)ErschlerFontanMerce(1986)Axsater(1986)Ozdamar1996PienkoszToczylowski1993HPP[5-6]MayneJ.DavisS.AdnielThompson1993HPPHPPHPPHPP(2)GeldersVanWassenhove(1982)BitranNicholasMRPBlumenfeldetal.19872---[7]ChandraFisher1992[8]RhondaR.Lumnus1998[1](CEO)R&DW.Roux199---[9]HauL.LeeCoreyBillington(1993)[10]/1234UncertaintyDawnBarnesSchuster(1998)YehudaBassok1998[10-11]33456123123126S34733033010/2153030251238MRP[23]Gartner1997ERPDiscreteProcessETOEngineerToOrderETOConfigurationSystem9cpmpertMRPMRPETOATO/MTOAssembleToOrderATO/MakeToOrderMTOFinalAssemblyScheduleFASMTSMakeToStockMTSTimeQualityMTSATO/MTOATO/MTO[23]101234511121913TMTS2070MTS1360207070MTSVolvo1992UddevallaBerggrenUddevallaUddevallaMTSMTOWTOMTSJITMRPII(ERP)MTO1415161712341234181920G1(j)G1(j)j=12R1(j)=/G1(j)j=12;3-9R1(j)=/G1(j)j=12;3-10minR1(j)maxR1(j)211T12(T2)3(T3)4(T4)22123451212231234567892310113-1T0=T1T2T3T43-11MIN(T1+T2+T3+T4)=T0=MAX(T1+T2+T3+T4)3-122425(T)T5T51G2G3G42)G5G43)Z1Z1=G3(G4)*G5(G4)3-134)Z2R1/(C2)(Y1)MinZ2MaxZ2,Z3G5Z2=f(R1,C2,Y1)3-14Z2=Z33-15Z3=f(G5,C2,Y1)3-165)(J1)/(G7)J1=G5(x)/G7(x)3-176)Z3J1L1L1=Z3*J13-187)L1R2Z4Z4=L1/R23-198)R1R2R1=J1*R23-209)MinZ2Z2MaxZ226Z4Z2=R1*Z43-21B1Z2=R1*Z4+B13-22B1=INT(|(R1/J1i)-(R1/J1i+1)|*MIN(J1i,J1i+1)+0.5)3-23INT(X)1/242/8R11=J1()*R2()1=1*8=8/Z4()1=L1()1/R2()1=24/8=3Z2()1=R1()1*Z4()1=8*3=24R1()=J1()*R2()=2*8=16/---16/R2()2=R1/J1()=16/1=16Z4()2=L1()1/R2()2=24/16=1.5B1=INT(|(R1/J1())-(R1/J1())|*MIN(J1()J1())+0.5)=INT(|(16/2-16/1)|*MIN(2,1)+0.5)=8Z2()2=R1()2*Z4()2+B1=16*1.5+8=32Z4()3=Z2()2/R1()2=32/16=210)T5=Z4()J1L1R1Z4R2Z2MinZ2MaxZ2B1A)R1J1Z2B)L1=J1*(Z2+B1)3-24C)Z4=MIN((Z2+B1)/R1,L1/R2)3-25D)R2=MAX(R1/J1,6)270303R1f(R1)R1Z9=g(R1)28T5=T9+f(R1)3-27R9(T)R5(T)R6(T)R4(T)R7(T)R8(T);R4(T)=R4(T-1)+R5(T)-R8(T)3-28T1+T2+T3+T4=R4(T)/R8(T)3-29R7(T)=Z9(R6(T))+R8(T)-R6(T)+Z9(R6(T))-Z9(R8(T))|=Z9(R6(T))-Z9(R8(T))|3-30R7(T)/MIN(R6(T)R8(T))=T5=R7(T)/MAX(R6(T)R8(T))MAX(T5)=R7(T)/MIN(R6(T)R8(T))3-31T1+T2+T3+T4=R4(T)/R8(T)MAX(T1+T2+T3+T4)=R4(T)/MIN(R8(T)R6(T))3-31T=T1+T2+T3+T4+T5MAX(T)=MAX(T1+T2+T3+T4)+MAX(T5)=(R4(T)+R7(T))/MIN(R6(T)R8(T))3-32MIN(T)=MIN(T1+T2+T3+T4)+MIN(T5)=(R4(T)+R7(T))/MAX(R6(T)R8(T))3-33MAX(T1+T2+T3)=MIN(T1+T2+T3)=AVERAGE(T1+T2+T3)=AMAX(T)=A+T4+(R7(T))/MIN(R6(T)R8(T));3-34MIN(T)=A+T4+(R7(T))/MAX(R6(T)R8(T));3-35R4(T)=(A+T4)*R8(T);3-36T5R1T5R1T4=T-(T1+T2+T3)-T5=T-A-T5;3-37R4(T)=(T-T5)*R8(T);3-38T5=T9+f(R1)3-3929R1=R8(T)R4(T)=(T-f(R1))*R13-40R4(T)f(R1R130050510500KLQ6601KLQ6608KLQ6720KLQ6728KLQ6750AKLQ6751KLQ6791KLQ6795KLQ6820KLQ6840KLQ6885KLQ6883KLQ6966KLQ6100KLQ6108KLQ6110KLQ6118KLQ6120KLQ6129314-24-132123456789101112R1(j)=/G1(j)j=12;4-3R1(j)=/G1(j)j=12;4-4R1(j)R1(j)123456789101112minR1(j)=37maxR1(j)=4537/45/333411213141516171819110111112113114115116117118119120135211221231241251261271281291301153AVERAGE(T2)=6.1(T3)1200491~236049MAX(T3)=18MIN(T3)=0AVERAGE(T3)=0.8T4044622AVERAGE(T4)=4.5MinT0=MAX(min(T1),min(T2),min(T3),min(T4))=137MaxT0=max(T1)+max(T2)+max(T3)+max(T4)=8+40+10+7=654020/8080%T1T3T2T441159T1+T3+T4=14T2=1580%14Z2=f(R1,C2,Y1)4-5Z2=Z34-6Z3=f(G5,C2,Y1)4-7101614283050154016388517238L1=Z3/J1=Z2/J14-8Z4=L1/R2R2[624]4-9R1=J1*R24-10R2=R1/J14-11B1=INT(|(R1/J1i)-(R1/J1i+1)|*MIN(J1i,J1i+1)+0.5)4-12MinZ2=10MaxZ2=16R1J1L1Z4R2Z2B12110.01.76.01004110.01.76.01006110.01.76.01008111.01.48.01101026.01.06.01201226.51.16.01301427.01.07.01401627.50.98.01501828.00.99.01602028.00.810.0160MinZ2=14MaxZ2=28R1J1L1Z4R2Z2B12114.02.36.01404114.02.36.01406114.02.36.01408114.01.88.014010114.01.410.014012214.02.36.028014214.02.07.028016214.01.88.028018214.01.69.028020214.01.410.028039MinZ2=30MaxZ2=40R1J1L1Z4R2Z2B12128.04.76.02814129.04.86.02926130.05.06.03038131.03.98.031410132.03.210.032512136.03.012.036614137.02.614.037716138.02.416.038818139.02.218.039920140.02.020.04010MinZ2=15MaxZ2=40R1J1L1Z4R2Z2B1227.51.36.0150429.01.56.01806210.51.86.02108212.02.06.024010213.52.36.027012215.02.56.030014216.52.47.033016218.02.38.036018219.02.19.038020220.02.010.0400MinZ2=16MaxZ2=38R1J1L1Z4R2Z2B1228.01.36.0160429.01.56.01806210.51.86.02108212.02.06.024010213.52.36.027012215.02.56.030014216.52.47.033016218.02.38.036018219.02.19.038020219.01.910.038040MinZ2=85MaxZ2=172R1J1L1Z4R2Z2B121.4130.411.3688141.4136.411.9692261.4145.512.5699381.4154.311.07.21044101.6156.010.17.61236121.8162.611.57.21376141.8171.610.48.41457161.8180.59.69.61538181.8187.38.910.81599201.8191.08.212162101210612~2012/41T9=289442.2494684.16102863.08108102110.71012912146.8121431494.5141521694.5161611873.5181682042.02017212~20/121416182014161820204.54.53.52.0042141618202012141618204.54.53.52.002004125T=2522-2=R6(T)-R6(T-1)=2315R7(T)R7(T-1)R7(T-1)-R7(T-1-i)=0i=151T5=f(R1)2T03T9=4R4(T)=g(R1)56R5(T)1T5=f(R1)4.312~20/T5=f(R1)121416182011.510.49.68.98.22T04.3T0=14T5R112=R1=20R1=20T58.2R1=12T511.5T5R13.4T4=T-(T1+T2+