面向大规模定制的生产计划研究

收稿日期：20091124基金项目：2006BAF01A41作者简介：1974面向大规模定制的生产计划研究徐建萍1,2，罗妤1,3（1.贵州大学管理学院，贵州贵阳550025；2.重庆大学机械工程学院，重庆4000333.重庆科技学院电子信息学院，重庆400050)激烈的市场竞争要求企业能快速响应客户的个性化产品需求，为单个客户或小批量多品种的市场定制生产产品。大规模定制能以大规模生产的成本和速度，为客户提供个性化设计的产品和服务。从大规模定制生产模式的特点出发，分析模块化制造物料清单（MBOM，ManufacturingBillofMaterial）的基本构成。在MBOM模块化的基础上，基于延迟区分（PostponementDifferentiation）策略建立大规模定制模式下的双重MPS计划管理模式，针对零部件的通用需求和定制需求分别制定计划，充分保证客户订单交货期，同时也提高了生产过程的柔性。大规模定制；模块化制造物料清单；延迟区分TH166A10060316(2010)01005904ResearchonproductionplanningbasedonmasscustomizationXUJian-ping1,2，LUOYu1,3(1.SchoolofManagement，GuizhouUniversity，Guiyang550025，China；2.FacultyofMechanical&ScienceEngineering，ChongqingUniversity，Chongqing400044，China；3.SchoolofElectronic&InformationEngineering，ChongqingUniversityofScienceandTechnology，Chongqing400050，China)Abstract：Intensemarketcompetitionrequiresthatacompanycanfastrespondtoindividualizedrequirementssothattocustomizeproductsforsinglecustomerorsmall-batchandnumerousvarietymarket.Masscustomizationcouldprovideindividualizedproductsandserviceforcustomersbythecostandspeedofmassproduction.Thebasicformofmodularmanufacturingbillofmaterial(MBOM)isanalyzedaccordingtothecharacteristicsofmasscustomization.Adualmasterproductionschedule(MPS)modelisproposedbasedonmodularMBOMandpostponementdifferentiationstrategy.Theplanningmodelcanruntowardscommonrequirementsofpartsandcustomizedrequirementsofcustomer’sproductsrespectively,sothatthedeliverytimewillbeguaranteedandtheflexibilityofproductionprocessincreases.Keywords：masscustomization；modularmanufacturingbillofmaterial；postponementdifferentiation1970AlvinTofflor[1]MRPIIMPSMasterProductionSchedule1大规模定制的特征[2]123452模块化MBOM的应用BOMEBOMEngineeringBOMPBOMProcessBOMMBOMManufacturingBOMEBOMPBOMEBOMMBOMPBOMMBOM[3]2.1MBOM中的部件划分MBOM1232.2虚拟件的应用[4]MBOMMBOMMBOM2.3客户定制BOM的建立EBOMMBOM[4~6]CODPCustomerOrderDecouplingPointMBOMMBOMCODPMBOMMPSBB1B2BB1B2MBOMBB1EE2FF1F3CC2DD1BOMBOMBOMPB1BOMB1E2F1F3B1B11图1模块化MBOM客户化配置3基于延迟区分策略的生产计划模型ATOAssemblytoOrderATO3.1延迟区分策略的应用[1]CODPCODPCODP3.2面向模块化BOM的双重MPS计划MRPIIMPSMRPMaterialRequirementsPlanningCODPCODPCODPCODPMBOMMPS2FASFinalAssemblyScheduleFASMPSFASMPSMBOMBB1B2CC1C2C3EE1FPAMBOMPE2E3E4F1F2F3F4BCDEFAB1C1D1E2F1F3MBOMMPSMRPFASMBOMMRP图2大规模定制下双重MPS计划模型4结论MBOM参考文献：[1].21[M].1999.[2].[J].2004151412401245.[3].MBOM[EB/OL].[4].ERP2[M].2005.[5]XuH.CXuX.FHeT.ResearchonTransformationEngineeringBOMintoManufactoringBOMBasedonBOP[C].AppliedMechanicsandMaterialsv10-12e-EngineeringandDigitalEnterpriseTechnology2008.[6]ShubiaoChenZhiquo.StudyofProductModelandConfigurationBasedonMassCustomization[C].IETConferencePublicationsn524InternationalTechnologyandInnovationConference2006.[7].[J].20082595861.[8].BOM[J].20093635962.（上接第48页）5Marx图5Marx发生器油箱及各主要接口的结构4小结Pro/Engineer参考文献：[1][J].2006624749.[2].[J].200623557.[3].[J].20073635053.[4].Pro/Engineer[M].2003.[5].Pro/Engineer[M].2003.FASMBOMMPSMRPMBOM/MarxAB