通用-生产遏制程序

WORLDWIDEPURCHASINGSUPPLIERQUALITYGENERALPROCEDURESEarlyProductionContainmentGlobalGP-12December1,2004PublishedbyWorldwidePurchasingpage1of7GM1920NOTE:GP-12“EarlyProductionContainment”(GM-1920)hasbeenincorporatedintotheGeneralMotorsSpecificSectionofthe“ProductionPartApprovalProcess”procedure.ReferencetheGlobalSupplierQualityManual(GM1927)–APQPTask14.注：GP-12“早期生产遏制”（GM-1920）与通用汽车“生产件批准过程”程序的规定章节是一体的。引用全球供应商质量手册（1927）－APQP任务141.0SCOPE:GP-12istobeusedforallpre-production,production,serviceandaccessorypartrequirementsthat;1.0范围：GP-12用于所有的初始生产、批产、服务和配套件要求；RequireProductionPartApprovalProcess(PPAP)有PPAP要求的RepresentsignificantrisktothecustomerfacilityasmandatedbyGM受通用委托的顾客工厂出现重大风险2.0DEFINITIONANDPURPOSE:2.0定义和目的：GP-12EarlyProductionContainmentrequiresaPre-LaunchControlPlanthatisasignificantenhancementtothesupplier'sproductioncontrolplanandraisestheconfidenceleveltoensurethatallproductsshippedwillmeetGM’srequirements.Thepre-launchcontrolplanwillalsoservetovalidatetheproductioncontrolplan.ThePre-LaunchControlPlanshouldtakeintoconsiderationallknowncriticalconditionsofthepartaswellaspotentialareasofconcernidentifiedduringPPAP.GP-12早期生产遏制要求一个试生产控制计划，该计划能够显著充实供方的生产控制计划以及提高可靠度来确保发运的所有产品满足通用的期望。试生产控制计划也用来验证生产控制计划。试生产控制计划不仅关注所有已知的零件的规定条件，还关注生产件批准过程期间识别的相关的潜在区域。ThepurposeofGP-12isto:GP-12的目的是Validatethesupplier’sproductioncontrolplan确认供应商的生产控制计划Protectourassemblyandmanufacturingcentersandservicepartwarehousesfromqualitynon-conformancesduringcriticalperiods在关键期内，从质量不合格方面保护我们的装配制造中心和服务件仓库Documentthesupplier'seffortstoverifycontrolofitsprocessesduringstart-up,acceleration,afterrevisionstothemanufacturingprocess,orwhenmanufacturingrunsareseparatedby3monthsormore生产开始和加速阶段、制造过程变更后、制造过程的运行被中断3个月或以上，供应商过程控制绩效的验证要形成文件。Ensurethatanyqualityissuesthatmayarisearequicklyidentified,contained,andcorrectedatthesupplier'slocation确保任何可能出现的质量问题在供应商的现场被快速识别、遏制和纠正Increaseinvolvementandvisibilityofsupplier’stopmanagement增加最高管理者（对此事的）相关性和可见性3.0SUPPLIERRESPONSIBILITY:Thesuppliershall:3.0供方责任：供方应：A.ValidationProcess:Establishavalidationprocessthatcontainsthefollowingelements:建立遏制以下因素的确认过程1.Identifythestaffpersonresponsibleforensuringthedevelopmentandimplementationoftheverificationprocess.WORLDWIDEPURCHASINGSUPPLIERQUALITYGENERALPROCEDURESEarlyProductionContainmentGlobalGP-12December1,2004PublishedbyWorldwidePurchasingpage2of7GM1920识别责任人，确保确认过程的开发和实施2.ImplementGP-12withentrydate,exitcriteria,andexitdateasdefinedbythecustomer实施GP-12，包括顾客限定的开始时间、结束标准和结束时间3.EstablishGP-12containmentstations,whichmustbeoff-line,separate,andindependentcheckfromthenormalmanufacturingprocessandlocatedatendofprocess.Additional,orwhenmoreeffective,inprocesscontainmentstationsmaybeutilizedandmustbedocumentedandapprovedbythecustomer/SupplierQualityEngineer(SQE).建立GP-12遏制点，必须是离线的、独立的，并且与对正常的制造过程中以及所设置的过程结束点的检查无关。此外，或者当更有效时，过程遏制点可以被采用，必须形成文件，由顾客的/SQE批准4.Identifyadditionalinspections,testing,anddimensionalchecksrequiredattheGP-12containmentstationbasedonKeyProductCharacteristics(KPCs),PartQualityCharacteristics(PQCs),highRPNand/orissuesidentifiedduringproductandprocessdevelopment.识别GP-12遏制点所要求的追加的检验、试验和尺寸检查，以关键过程特性（KPCs），生产件质量特性（PQCs），高RPN和/或生产和过程开发期间识别的问题为基础。5.TrainpersonnelrelativetothestandardizedworkperformedattheGP-12containmentstations.培训在GP-12遏制点实施标准工作的有关人员6.Establishareactionplanforsingledefect.建立个别缺陷的反应计划7.ImplementanauditprocessoftheGP-12containmentutilizinglevelsofmanagement(layeredaudit),includingsiteleadership,toinsureconformancetothePre-LaunchControlPlan.实施在用的GP-12遏制的管理水平的审核过程（单独审核），包括生产现场的领导层，来确保与试生产控制计划的一致性。8.Includesubcontractor(Tier2)inthevalidationprocess.包括确认过程中的分供方（等级2）B.PlanDevelopment:DevelopmentofaPre-LaunchControlPlanwhichisasignificantenhancementtotheproductioncontrolplanandalsoconsistingofadditionalcontrols,inspections,audits,andtestingtoinsureconformanceandcapabilityofthemanufacturingprocess.Theplanneedstoconsider;计划开发：试生产控制计划的开发对于充实由追加控制、检验、审核和试验来确保制造过程的一致性和能力的产品控制计划意义重大。计划需要考虑：1.Increasedfrequency/samplesizeasstatedintheProductionControlPlan.增加生产控制计划规定的频次/样本容量2.Verificationofpackagingandlabelrequirements–includingserviceandaccessorypartrequirements,whichmayincludecountryoforiginlabelsonparts.验证包装和标签要求－包括服务和配件要求，零件上的来源国标签。3.Verificationoftheeffectivenessoferrorproofing.验证防错的有效性4.Immediateimplementationofcontainmentandirreversiblecorrectiveactionwhennon-conformancesarediscoveredintheGP-12containmentareaoratthereceivinglocation.GP-12遏制区或验收地点发现不合格时，立即实施遏制和不可逆纠正措施C.Documentation:DocumentthePre-LaunchControlPlanusingtheControlPlanformatreferencedintheAIAGAdvancedProductQualityPlanningandControlPlanReferenceManualorothercustomerapprovedAdvancedQualityPlanningreferencemanuals.ThePre-LaunchControlPlanisnotasubstitutefortheProductionControlPlanbut,isanadditiontotheProductionControlPlanandisusedtovalidateit.文件：试生产控制计划要形成文件，使用的控制计划的格式引用AIAG先期产品质量策划和控制计划参考手册或顾客批准的其它先期质量策划参考手册。试生产控制计划不是生产控制计划的替代，而是生产控制计划的追加，用来验证它。WORLDWIDEPURCHASINGSUPPLIERQUALITYGENERALPROCEDURESEarlyProductionContainmentGlobalGP-12December1,2004PublishedbyWorldwidePurchasingpage3of7GM