01。07中英文05设备吊装施工方案

1拜耳异氰酸酯和聚醚项目TDI联合装置-基础设施BAYERISOCYANATE&PETPROJECTTDITRAIN–INFRANSTRUCTURE起重吊装施工方案WorkMethodofHoisting编制：Compiledby:王海峰WangHaifeng审核：Reviewedby:2009年10月22日October22,20092目录Content一.概况OVERVIEW..........................................................................................................................................31.1工程概况PROJECTOVEWVIEW..............................................................................................................31.2施工范围SCOPEOFWORK.......................................................................................................................3二．编制依据COMPILATIONBASIS..............................................................................................................4三．工程施工组织CONSTRUCTIONORGANIZATION.................................................................................4四.施工准备PREPARATION............................................................................................................................54.1技术准备TECHNICALPREPARATION....................................................................................................54.2设备及材料准备EQUIPMENTANDMATERIALPREPARATION........................................................54.3作业环境准备OPERATINGENVIRONMENTPREPARATION.............................................................6五.吊装主要施工工序和施工方法THEMAJORLIFTINGCONSTRUCTIONPROCESSESANDCONSTRUCTIONMETHODS..............................................................................................................................65.1施工方法CONSTRUCTIONMETHODS....................................................................................................65.2吊索计算SLINGCALCULATION...............................................................................................................75.3施工方法及步骤CONSTRUCTIONMETHODANDPROCEDURES....................................................85.3.110KV/0.7KV干式变压器的吊装10KV/0.7KVDRY-TYPETRANSFORMERHOISTING............85.3.21300KVA690VAC柴油发电机的吊装...........................................................................................................95.3.3中压柜、低压柜和其它设备的吊装MVCABINETLIFTING.................................................................95.3.4控制、信号屏的吊装CONTROLANDSIGNALSCREENLIFTING...................................................105.4安全技术措施SAFETYMEASURES.........................................................................................................10六.安全生产、文明施工要求和措施SAFETYPRODUCTION,CIVILIZEDCONSTRUCTIONREQUIREMENTSANDMEASURES................................................................................................................116.1起重吊装作业安全CRANELIFTINGOPERATIONSAFETY..............................................................116.2起重司机驾驶安全作业要点CRANEDRIVERSSAFETYOPERATIONPOINTS..............................116.3起重机司机的“十不吊”CRANEDRIVERS10NO...........................................................................126.4安全措施、文明施工SECURITYMEASURESANDCIVILIZEDCONSTRUCTION.......................12七.应急预案EMERGENCYPLAN..................................................................................................................127.1危险源和不利环境因素RISKSOURCESANDADVERSEENVIRONMENTALCONDITIONS......137.2应急措施EMERGENCYMEASURES......................................................................................................133一.概况Overview1.1工程概况ProjectOverview工程名称：拜耳异氰酸酯和聚醚项目TDI联合装置－基础设施变电站安装工程Projectname:BayerIsocyanateandPETProjectTDITrain-TransformerSubstationInstallation建设单位：拜耳（上海）聚氨酯有限公司ConstructionUnit:Bayer(Shanghai)PolyurethaneCo.,Ltd.总包单位：美施威尔（上海）有限公司ContractorUnit:M+WZander(Shanghai)Co.,Ltd.设计单位：浙江美阳国际石化医药工程设计有限公司DesignUnits:ZhejiangMeiYangInternationalPetrochemicalPharmaceuticalEngineeringDesignCo.,Ltd.项目地点：上海市漕泾开发区拜耳一体化基地ProjectLocation:ShanghaiCaojingBayerIntegratedSiteDevelopment1.2施工范围Scopeofwork拜尔异氰酸和PET项目试验基础设施TSS项目位于上海漕泾的上海化学工业园区内。BayerIsocyanateandPETProjectTrainInfrastructureTSSprojectlocateinShanghaiCaojingChemicalIndustryPark.本项目工程涉及四个变电站，分别是220KV/35KVA472变电站、35KV/10KVB301变电站、35KV/10KVC581变电站、10KV/0.69KVB551变电站及C593发电机站。工作内容为四个变电站和一个发电机站的电气设备吊装、就位，设备包括柴油发电机、变压器、中压柜、低压柜、控制屏、FA/PA/DCS/ESD盘等。其中：Theprojectinvolvesfoursubstations,namely220KV/35KVA472substation,35KV/10KVB301substation,35KV/10KVC581substation,10KV/0.69KVB551substationandC593dieselgenerator.Workscopeiselectricalliftingandplacementoftheequipmentinfoursubstationsandonegeneratorstation,whicharetwosetsofdieselgenerator,transformers,MV&LVcabinets,controlpanel,FA/PA/DCS/ESDplate,etc.Ofwhich:1）220/35KV变电站A472吊装的主要设备有：Mainliftingequipmentof220/35KVsubstationinA472:1台35KV线路纵差屏。Onesetof35KVlinedifferentialpanel.2)35/10KV变电站B301S吊装的主要设备有：Mainliftingequipmentof35/10KVsubstationinB301S:7台10KV空气绝缘双母线柜；Sevensetsof10KVAISduplicatebusbarswitchgears;1台主变差动保护及有载调压控制屏;Onesetofmaintransformerdifferentialprotection&loadtapchangingcontrolpanel;1台转接屏；Onesetofmarshallingrack;1台主变端子箱；Onesetofmaintransformerterminalbox;3)35/10KV变电站B551和C581吊装的主要设备有：Mainliftingequipmentof35/10KVsubstationinC581andB551:20台10KV空气绝缘双母线柜；Twentysetsof10KVAISduplicate