TPM全员生产维修制度

p.48全员生产维修制度TotalProductiveMaintenancep.49全员生产维修制度TotalProductiveMaintenanceDEFINITION:Theimplementationofstandardizedmaintenanceprocessesforallemployeesthatoptimizethequalityandproductivityofequipmentandmachinery.定义：全体员工执行标准化的维修过程，以使设备和机器的质量与生产率最优化。PURPOSE:Toachievemaximized,consistentequipment/machineryavailability,higherlevelsofsafety,quality,andjobsatisfaction.目的：获得最大的、始终如一的设备/机器的可用性，使安全、质量和工作满意度处于更高水平。p.50全员生产维修制度TotalProductiveMaintenanceTPMdirectlyeffects:全员生产维修制度直接影响到：Safety安全Quality质量ShortLeadTime缩短制造周期Cost成本OrganizationalDevelopment企业发展p.51全员生产维修制度TotalProductiveMaintenanceTPMandSafety全员生产维修制度与安全p.52全员生产维修制度TotalProductiveMaintenanceTPMandQuality全员生产维修制度与质量p.53全员生产维修制度TotalProductiveMaintenanceTPMandShortLeadTime全员生产维修制度与缩短制造周期TPMandCost全员生产维修制度与成本p.54全员生产维修制度TotalProductiveMaintenanceTPMandOrganizationalDevelopment全员生产维修制度与企业发展p.55全员生产维修制度TotalProductiveMaintenanceWhatistheriskifTotalProductiveMaintenanceisnotperformed?如果不执行全员生产维修制度，将会发生什么危险？AIRLINEINDUSTRY航空工业PERSONALLIFE个人生活OURPLANT我们的工厂p.56全员生产维修制度TotalProductiveMaintenanceWhatistheriskifTotalProductiveMaintenanceisnotperformed?如果不执行全员生产维修制度，将会发生什么危险？AIRLINEINDUSTRY航空工业ManyDeaths许多人死亡PERSONALLIFE个人生活YourFamily抯Safety,HealthandorSecurity你的家庭安全，健康或人身安全OURPLANT我们的工厂ProductionLoss,IncreasedOvertime,IncreasedCost生产受损，延长工作时间，增加成本p.57全员生产维修制度TotalProductiveMaintenanceTotal全员Theentireorganization(frommanagementtomaintenance,toproductionoperators)整个企业（从管理到维修到生产操作人员）Teamwork团队合作Improvedefficiencyandqualityofequipment提高设备的效率和质量Reductionofcost降低成本Predictive,Preventive,andCorrectiveMaintenance预测，预防和纠正性维修Increasingthelifeofequipment延长设备使用寿命Achievingequipmentavailabilitytargets达到设备的可使用目标Productive生产Maintenance维修p.58生活质量QualityofLifePrevention预防YES是NO否1.Exercisedaily.每天锻炼2.Sleepatleast7hoursperday.每天至少睡7小时3.Washhandsbeforeeating.进食之前洗手4.Avoidfattyfoods.避免脂肪类食品5.Donotsmoke.不吸烟Total总计Control控制YES是NO否1.Gotodoctorevery6months.每6个月看一次医生2.Knowbodyweight.知道体重3.Gotodentistevery6months每6个月看一次牙医4.Knowbloodpressure.知道血压5.Knowcholestorallevel知道胆固醇Total总计Repair治疗YES是NO否1.Takemedicineregularly定期吃药2.Wasonadietinlast12months.在最近12个月节食3.Havehadsurgery.动过外科手术4.Hadacoldorvirusinlast6months.在最近6个月内得过感冒5.Hadacavityinlast12months.在最近12个月内牙齿有过龋洞Total总计HO1p.59生活质量QualityofLifeHO2543211234512345Control控制Prevention预防Repair治疗p.60生活质量QualityofLifeFanatic盲目Nearsighted缺乏远见Sick不健康Healthy健康Control控制Control控制Control控制Control控制Prevention预防Repair治疗Repair治疗Repair治疗Repair治疗Prevention预防Prevention预防Prevention预防HO3p.61全员生产维修制度TotalProductiveMaintenancep.62全员生产维修制度TotalProductiveMaintenanceBREAKDOWNS裂缝HiddenCause潜在的原因Physical物理的Behavioral行为•Wear磨损•Gaps,LooseFit裂缝，松配合•Vibration振动•Dirt灰层•Indifference冷淡•Neglect忽视•LackofKnowledge缺乏知识•WrongEvaluation错误评估•UnderestimateProblem低估问题p.63全员生产维修制度TotalProductiveMaintenancep.64全员生产维修制度TotalProductiveMaintenance=TotalProductiveMaintenance全员生产维修制度++PREVENTIVE预防PREDICTIVE预测CORRECTIVE纠正cartoonofTMcleaninghappymachinep.65全员生产维修制度TotalProductiveMaintenancePRODUCTIONTEAMMEMBER生产班组成员MAINTENANCETEAMMEMBER维修班组成员GENERALMAINTENANCE一般性维修•StandardizedWork标准化工作•Machine/Equipmentcleaning机器/设备的清洁•MonitoringmachineStatus监视机器的状态•Minorrepairs•小修理•Lubrication,changingparts润滑,更换零件TECHNICALMAINTENANCE技术性维修•Improvingandimplementingdesignchangerequirements改进与执行设计改动要求•Plannedmaintenance计划性维修•SignificantRepair/Re-build大的修理/改造•Equipmentinstallation/start-up设备安装/启动•TrainingofOperators操作人员培训Roles&Responsibilities岗位职责p.66全员生产维修制度TotalProductiveMaintenanceTPMBenefitsEveryone!全员生产维修制度使每个人得益!TPMBenefitstheTeamMembers!全员生产维修制度使班组成员得益!