年产1800万件日用陶瓷厂坯料车间工艺设计

学号：201008010430HEBEIUNITEDUNIVERSITY毕业设计说明书GRADUATEDESIGN设计题目：年产1800万件日用陶瓷厂坯料车间工艺设计学生姓名：许甫尧专业班级：10材料4班学院：材料科学与工程学院指导教师：郑占申教授2014年06月04日摘要-I-摘要本设计是结合当前社会经济背景、我国基本国情，在环境保护、市场需求的基础上深入了解调查后做出的一份针对性的日用陶瓷工厂设计。厂址选在唐山，预计年产量1800万件。首先，根据物料平衡计算，确定原料进厂到成品出厂过程中各工序、各种原料、辅助材料、燃料及水电需要量和各堆场、仓库面积。其次，根据设备选型结果选取主要设备如球磨机、浆池、料仓、压滤机、干燥窑和烧成窑等。生产工艺流程由原料、成型、烧成三部分组成，包括坯、釉料制备、成型、干燥、施釉、烧成、检选包装工段。然后，根据生产工艺流程和所选设备进行工艺设计和布置，确定独立式车间布置及主要车间面积。日用陶瓷厂坯料车间工艺设计在传统的基础上，采用现代科学的方法进行设计布置，这将有效地提高经济效益，减少劳动强度。本设计综述了日用陶瓷的发展及现状，进行了原料和工艺流程的选择，完成了配方计算、全厂的物料平衡计算、设备的选型以及坯料车间的设计。在掌握原料性质及完成配方计算的基础上，算出了原料堆场的面积，确定了机械设备的选型。通过主要工艺参数和不平衡系数的选择，进一步完善了各种计算和设备选型，满足了设计要求。最后，把原料仓库工艺布置和泥浆制备车间的工艺布置在图纸上绘制出来，主要涉及设备有球磨机、破碎机和提升机等关键词日用陶瓷；工艺设计；物料计算；设备选型；车间布置Abstract-II-AbstractThisdesigniscombinedwiththecurrentsocialandeconomicbackgroundandChina'sbasicnationalconditions.Itisalsobasedontheenvironmentalprotectionandthemarketdemand.Thisisasurveymadeafterthedesignfordaily-useceramicsfactoryWiththedepthunderstanding.FactoryislocatedinShenyang，theannualoutputisexpectedto18000000.Firstly，accordingtothecalculationofmaterialbalance，determinetherawmaterialstofinishedproductsintheprocess，allkindsofrawmaterials，auxiliarymaterials，fuelandpowerrequirementandtheyard，warehousearea.Secondly，accordingtotheequipmentselectionresultsselectingmainequipmentsuchasballmill，pulppool，hopper，filter，dryingkilnandkilnetc..Theproductionprocessismadeupbytherawmaterials，moldingandfiringthreepartsmainlyincludingbilletandglazepreparation，molding，drying，glazing，firing，checkthepackagingsection.Thenweaccordingtotheproductionprocessandtheequipmentforprocessdesignandlayoutofthedeterminationoftheindependenttypeworkshoplayoutandmainworkshoparea.ThisdesignoftheblankworkshopoftheSanitaryceramicsfactoryisbasedonthetraditionaldesignprinciples.Thedesignandlayoutusethemodernandscientificapproachwhichwilleffectivelyincreaseeconomicefficiencyandreducelaborintensity.ThisdesignreviewedthedevelopmentandthepresentsituationoftheSanitaryceramics,selectedtherawmaterialandprocessflow,andcompletedtheformulacalculation,thewholeplantmaterialbalancecalculations,theequipmentselectionandthedesignoftheblankworkshop.Inmasterofrawmaterialpropertiesandonthebasisofthecompletionofformulacalculation,thedesignworkedouttheareaofthematerialsstockyard,anddeterminedthemechanicalequipmentselection.Throughtheselectionofthemainprocessparametersandtheunbalancefactor,thedesignfurtherrefinedthecalculationandselectiontomeetthedesignrequirements.Thelayoutsoftheprocesstherawmaterialwarehouseandtheslurrypreparationplantfullyshowninthedrawings.Mainlyincludestheballmill,mudpools,crusherandelevator,etc.Finally,showtherawmaterialwarehouseandtheslurrypreparationplantonthedrawing,theequipmentmainlyinvolvestheballmill,thecrusherandascendmachine,etc.Keywordsdaily-useceramics;processdesign;thecalculationofbalance;theequipmentselection目录-III-目录引言................................................................................................................................1第1章绪论..................................................................................................................21.1日用陶瓷的定义和分类........................................................................................................21.1.1日用陶瓷的定义..............................................................................................................21.1.2日用陶瓷制品的分类......................................................................................................21.2日用陶瓷的发展.....................................................................................................................21.2.1日用陶瓷的发展历史......................................................................................................21.2.2日用陶瓷的发展现状.....................................................................................................31.2.3日用陶瓷的发展趋势......................................................................................................41.2.4科技进步的发展历程.....................................................................................................5第2章工艺设计方案..................................................................................................72.1建厂地区和厂址的选择........................................................................................................72.1.1建厂地区的选择的主要因素.........................................................................................72.1.2厂址具体位置选择的原则.............................................................................................72.2全场总平面工艺布置............................................................................................................82.2.1总平面布置的基本原则.................................................................................................82.2.2主要措施.......................................................................................................................102.3总平面布置的工艺要求......................................................................................................112.3.1工厂的组成..................................