04-4-施胶机操作

Operatinginstructions操作指引ValSizerandsizingsection施胶机和施胶岗位NDPM3RSizeapplicators施胶Edgedoctor边刮刀Edgedoctor边刮刀Paperweb纸幅Applicationarea施胶区域Rod©Metso2Edgeseal边封Edgeshower边喷淋Save-allpan接料盘Edgeshower边喷淋EdgeSeal边封Sealingblade密封刮刀Userinterface操作界面•Controlpanel控制面板-Topbeamcontrols上施胶梁控制-Bottombeamcontrols下施胶梁控制-Nipcontrol压区控制•DNAUsemonitordisplays•DNA用户监控画面©Metso•DNA用户监控画面-Maindisplay主画面-TurnFloatdisplay转向风辊画面-Hydraulicsdisplay液压系统画面•DNAmachineHelps•DNA纸机帮助系统3Locationofcontrolboxes控制箱的位置Papermachinedryend:6thdryergroup→8thdryergroup纸机干部：6组→8组43CB4603PowerDrycontrolbox热风干燥控制箱©Metso443EC4801OptiHardcontrolbox硬压光控制箱43CB4101ValSizercontrolbox施胶机控制箱43CB4030TailthreadingcontrolboxforOptiHardandValSizer硬压光和施胶机的引纸控制箱ValSizercontrolbox施胶机控制箱施胶机控制箱施胶机控制箱施胶机控制箱43CB4101TopbeamturningOPEN/CLOSE上施胶梁打开/闭合Toprollwettingshower上辊润湿喷淋水Emergencystop急停TopbeamrodrotationON/OFF上施胶量刮棒电机启动/停止BottombeamturningOPEN/CLOSE下施胶量刮棒电机启动/停止BottombeamrodrotationON/OFF下施胶梁打开/闭合Bottomrollwettingshower下辊润湿喷淋水©Metso5Topbeamrodloading上施胶梁刮棒加载Bottombeamrodloading下辊施胶梁刮棒加载NiploadingpressureTS/DS压区压力TS/DSNiploadingNipopen压区打开Maindisplay主要界面Precoating/sizerrundisplay预涂布/施胶操作界面©Metso6Maindisplay主画面ValSizer施胶机©Metso7Maindisplay主画面Sizerbottomsidesupplysystem施胶机下辊供料系统©Metso8Maindisplay主画面Sizertopsidesupplysystem施胶机上辊供料系统©Metso9TurnFloat施胶后转向风辊Operativedisplays操作画面©Metso10Operativedisplays操作画面Hydraulicunit液压单元©Metso11Display:typicalInformativedisplays信息显示DNAmachineHelpDNA纸机帮助43EV-4115:©Metso121535CB01Display:typicalSequences程序Startofsizing施胶开始THREADTHETAILANDWIDEN引纸和扩幅CONTROLBOTHBEAMSTOUPPERCIRCULATION两个施胶梁转到上循环•ROLLSAREONSPEEDCONTROL辊子处于速度控制DRIVES传动传动传动传动SHUTDOWNORBREAK停机或断纸MAN手动MAN手动©Metso13CONTROLROLLWETTINGSHOWERON辊子润滑水打开CLOSETHENIP闭合压区SHEETTENSIONCONTROLON纸幅投张力•SHEETTENSIONOVER60%OFSETPOINT⇒纸幅张力设定值的60%以上•INCREASEDROLLSTORQUE增加辊子转矩增加辊子转矩增加辊子转矩增加辊子转矩MAN手动AUTO自动MAN手动Sequences程序Startofsizing施胶开始RODROTATIONSTARTS刮棒开始转动RODPRELOADINGON刮棒开始预压(ROLLWETTINGSHOWERON)（辊子润滑水打开）CONTROL1第一个施胶梁到工作位置CONTROL1STBEAMTOTHERUNPOSITION第一个施胶梁到工作位置Uppercirculationon上循环开始MAN手动AUTO自动DRIVES传动传动传动传动©Metso14EDGESHOWERSON边喷淋打开RODLOADINGON刮棒预压开始RUNNINGCIRCULATIONTOON胶料循环开始ROLLWETTINGSHOWEROFF辊子润滑喷淋水关掉1STbeamlimitswitch“Beamclosed“active第一个施胶梁闭合限位信号激活•INCREASEDROLLSTORQUE•增加辊子转矩•AFTERDRYERSECTIONSPEEDCHANGES后烘速度改变AUTO自动AUTO自动AUTO自动Sequences程序Startofsizing施胶开始RODROTATIONSTARTS刮棒开始转动RODPRELOADINGON刮棒开始预压(ROLLWETTINGSHOWERON)（辊子润滑水打开）CONTROL第二个施胶梁到工作位置CONTROL2ndBEAMTOTHERUNPOSITION第二个施胶梁到工作位置Uppercirculationon上循环开始MAN手动AUTO自动DRIVES传动传动传动传动©Metso15EDGESHOWERSON边喷淋打开RODLOADINGON刮棒预压开始RUNNINGCIRCULATIONTOON胶料循环开始ROLLWETTINGSHOWEROFF辊子润滑喷淋水关掉2ndbeamlimitswitch“Beamclosed“active第二个施胶梁闭合限位信号激活•INCREASEDROLLSTORQUE•增加辊子转矩•AFTERDRYERSECTIONSPEEDCHANGES后烘速度改变AUTO自动AUTO自动AUTO自动RUNNING运行运行运行运行Sequences程序Webbreak/endofsizing断纸/施胶中断NIPOPENS压区打开ROLLWETTINGSHOWERON辊子润湿喷淋水打开SIZESUPPLYOFF胶料走下循环SIZERECOVERY胶料回收BREAK断纸断纸断纸断纸AUTO/MAN自动/手动•SHEETTENSIONCONTROLOFF张力控制取消⇒ROLLSTOSPEEDCONTROL辊子转到速度控制辊子转到速度控制辊子转到速度控制辊子转到速度控制DRIVES传动传动传动传动©Metso16BEAMSTOHOMEPOSITION施胶梁到初始位置RODROTATIONOFF刮棒停止转动RODPRELOADINGOFF刮棒预压卸载EDGESHOWERSOFF边喷淋水关闭Delay延时AUTO手动AUTO/MAN自动/手动Beamlimitswitch“Beamclosed“notactive施胶梁闭合信号没有Sequences程序Webbreak/endofsizing断纸/施胶中断ROLLWETTINGSHOWERSOFF辊子润滑喷淋水打开Delay延时延时延时延时Delay延时延时延时延时MAN手动AUTO自动RODBEDLOCKFLUSHINGON棒座冲洗水打开©Metso17WATERSUPPLYINTOBEAMSON(WASH-UP)施胶梁冲洗水打开WATERSUPPLYINTOBEAMSOFF施胶梁冲洗水关闭DRAINAGEOFBEAMS施胶梁冲洗水排污Delay延时延时延时延时Delay延时延时延时延时Delay延时延时延时延时Tailthreading引纸引纸引纸引纸Washing/shutdown冲洗冲洗冲洗冲洗/停机停机停机停机AUTO/MAN自动/手动AUTO/MAN自动/手动AUTO自动Sequences程序Controlledendofsizing停止施胶CONTROLSIZESUPPLYOFF胶料供料停止SIZESUPPLYTOBEAMSTOPSSIZERECOVERY停止向施胶梁供料并回收胶料Supplyonlowercirculation走下循环RUNNING运行运行运行运行MAN手动AUTO自动DRIVES传动传动传动传动©Metso18ROLLWETTINGSHOWERON辊子润滑喷水打开BEAMTOHOMEPOSITION施胶梁到初始位置RODROTATIONOFF刮棒停止转动RODLOADINGOFF刮棒加载泄压EDGESHOWERSOFF边喷淋关掉Delay延时AUTO自动AUTO自动AUTO自动•DECREASEDROLLTORQUE•减小辊子转矩Beamlimitswitch“Beamclosed“notactive施胶梁闭合信号没有Sequences程序Controlledendofsizing停止施胶WATERSUPPLYINTOBEAMON(WASH-UP)AUTO自动AUTO/MANDRIVES传动传动传动传动ROLLWETTINGSHOWEROFF辊子润滑喷淋水关闭©Metso19WATERSUPPLYINTOBEAMON(WASH-UP)停止向施胶梁供料WATERSUPPLYINTOBEAMOFF施胶梁冲洗水关闭Threading引纸引纸引纸引纸CUTTHEWEBFORSHUTDOWN切断纸幅Start开始开始开始开始•SHEETTENSIONCONTROLOFF纸幅停止张力控制自动/手动AUTO/MAN自动/手动AUTO自动Openthenip压区打开压区打开压区打开压区打开DRAINAGEOFBEAM排污Interlockings连锁Applicatorbeaminterlockings施胶梁的连锁•BeamisturnedtotheclosedpositionwiththeBEAMCLOSEpushbuttonwhen通过按“BEAMCLOSE”来闭合施胶梁-emergencystopsignalisnotonAND没有急停-controlvoltageisonAND设备有电-rodbedislockedinrunningpositionAND棒座锁定在工作位置-hydraulicssupplypressureisabovelowinterlocklimitAND液压高于最低限-instrumentairpressureisabovelowinterlocklimitAND压缩空气高于低限©Metso-instrumentairpressureisabovelowinterlocklimitAND压缩空气高于低限-machinecirculationisOKAND胶料上循环正常-rollsarerotatingAND辊子转动-rodsarerotatingAND刮棒转动-ValSizerwebcuttingisnoton没有得到切纸信号20Interlockings连锁Applicatorbeaminterlockings施胶梁连锁•Thebeamturnsimmediatelytotheopenpositionif•如果满足下列条件施胶梁立即分开-emergencystopsignalisonOR急停信号或者-itisopenedwiththebeamopenpushbuttonOR分开按钮或-anyoftheclosecontrolconditionsdeactivateswhen