SAE-J561-1993-ELECTRICAL-TERMINALS.EYELET-AND-SPAD

SAETechnicalStandardsBoardRulesprovidethat:“ThisreportispublishedbySAEtoadvancethestateoftechnicalandengineeringsciences.Theuseofthisreportisentirelyvoluntary,anditsapplicabilityandsuitabilityforanyparticularuse,includinganypatentinfringementarisingtherefrom,isthesoleresponsibilityoftheuser.”SAEreviewseachtechnicalreportatleasteveryfiveyearsatwhichtimeitmaybereaffirmed,revised,orcancelled.SAEinvitesyourwrittencommentsandsuggestions.QUESTIONSREGARDINGTHISDOCUMENT:[phone]FAX:[phone]TOPLACEADOCUMENTORDER;[phone]FAX:[phone]SAEWEBADDRESS(R)ELECTRICALTERMINALS—EYELETANDSPADETYPE1.Scope—ThisSAEStandardcoversgeneralrequirementsanddimensionsofvarioussizesofeyeletandspadetypeterminals.2.References2.1ApplicablePublication—Thefollowingpublicationsformapartofthisspecificationtotheextentspecifiedherein.ThelatestissueofSAEpublicationsshallapply.2.1.1SAEPUBLICATION—AvailablefromSAE,400CommonwealthDrive,Warrendale,PA15096-0001.SAEJ163—LowTensionWiringandCableTerminalsandSpliceClips3.GeneralRequirements—TheeyeletandspadetypeterminalslistedinTables1and1aandFigures1through5ofthisdocumentmaybeusedforterminatingwireendsorforterminatingcircuitsondevicesotherthanwire.PerformancerequirementsforlowtensionwireterminalsarespecifiedinSAEJ163.Terminalsizesotherthanthoselistedarepermissible,providingtheymeetthegeneralrequirementsofthisdocumentandtheperformancerequirementsofSAEJ163.Terminalsshallbefreefromburrs,corrosion,oranyforeignmatter,andshallbeofatemperthatwillpermitattachmenttowiresorcircuitsondeviceswithoutfracturingorcracking.Terminalsmaybeappliedtowirebycrimping,welding,swaging,soldering,oranycombinationthereofattheconductorgrip.Insulationgripsshallbeusedonallterminalsassembledto8gage(8mm2)andsmallerinsulatedwireexceptwhereusageprovidesothermeansofrelievingstrain.Materialsshouldbeofcopper,brass,orothercopperalloys.Minimummetalthicknessisthenominalthicknessshownlessastandardstripstocktolerance.ThicknessisbasedonSAECA260(UNSC26000)brassconductivityandmaybeadjustedforusewithothermaterials.Unlessotherwisenoted,alldimensionsshallbeheldtoatoleranceof±0.25mm(±0.010in).SAEJ561RevisedJUN93-2-TABLE1A—METRICSTUDORSCREWANDHOLEORSLOTSIZESSAENo.MetricStudorScrewSizeNominalMetricStudorScrewSizeMaxHoleorSlotSizeForEyeletorSpade,AMinHoleorSlotSizeForEyeletorSpade,AMax1MM33.0mm3.2mm3.4mm2MM44.0mm4.2mm4.4mm3MM55.0mm5.3mm5.5mm4MM66.0mm6.3mm6.5mm5MM88.0mm8.4mm8.6mm6MM1010.0mm10.5mm10.7mm7MM1212.0mm12.5mm12.9mm8MM1414.0mm14.6mm15.0mm9MM1616.0mm16.7mm17.1mmTABLE1B—STUDORSCREWANDHOLEORSLOTSIZESSAENo.StudorScrewSizeNominalStudorScrewSizeMaxHoleorSlotSizeForEyeletorSpade,AMinHoleorSlotSizeForEyeletorSpade,AMax140.112in0.123in0.129in260.138in0.144in0.150in380.164in0.170in0.176in4100.190in0.201in0.207in51/40.250in0.279in0.285in65/160.313in0.342in0.348in73/80.375in0.404in0.410in87/160.438in0.466in0.476in91/20.500in0.528in0.538inSAEJ561RevisedJUN93-3-FIGURE1—STRAIGHT-TYPEEYELETANDSNAP-ONEYELETTERMINALSSAEJ561RevisedJUN93-4-FIGURE2—STRAIGHT-TYPESPADETERMINALSSAEJ561RevisedJUN93-5-FIGURE3—SIDE-TYPESPADETERMINALSSAEJ561RevisedJUN93-6-FIGURE4—SIDE-TYPEEYELETTERMINALSSAEJ561RevisedJUN93-7-FIGURE5—END-TYPESTARTING-CABLETERMINALSSAEJ561RevisedJUN93-8-4.Notes4.1MarginalIndicia—The(R)isfortheconvenienceoftheuserinlocatingareaswheretechnicalrevisionshavebeenmadetothepreviousissueofthereport.Ifthesymbolisnexttothereporttitle,itindicatesacompleterevisionofthereport.PREPAREDBYTHEELECTRICALDISTRIBUTIONSYSTEMSSTANDARDSCOMMITTEESAEJ561RevisedJUN93Rationale—ThechangestoSAEJ561include:1.UnderSection3,firstsentence,Tables1aand1bandFigures1through5of,wasadded.2.ThedocumenthasbeenrevisedtocomplywithSAEElectronicCaptureGuidelines.ThisincludesaddingSection2astheReferenceSectionandhavingmetricastheprimaryunits.Alltableshavebeenchangedtothemetricunitsasprimary.RelationshipofSAEStandardtoISOStandard—Notapplicable.Application—ThisSAEStandardcoversgeneralrequirementsanddimensionsofvarioussizesofeyeletandspadetypeterminals.ReferenceSectionSAEJ163—LowTensionWiringandCableTerminalsandSpliceClipsDevelopedbytheSAEElectricalDistributionSystemsStandardsCommittee