本程序描述了如何对影响产品质量的各个过程的因素进行

ShanghaiGESecurityElectronicsCo.Ltd.DocNoGEIXS-P13Page1of5Name:In-processmanagementproceduresRev1.0Page1of5DOCUMENTREVIEW&APPROVALRECORDREVIEWNAMESIGNATUREDATEREVIEWNAMESIGNATUREDATEQAMGROnellyWangITMGRStephenGaoENGMGRJimQuanHRMGRJeanZhengMATMGRJenniferJiangFINMGRCynthiaYuanMFGMGRJamesPanEHSMGRWeiXiangGMJunWangDISTRIBUTIONLIST:QAENGMFGMATEHSHRITFIN11111111REVISIONHISTORYREVEFFECTIVEDATEDESCRIPTIONOFCHANGEREQUESTOR1.0Mar-01-2003CompiledIn-processmanagementproceduresdocument2.0Mar-13-2007UpdaterevisionandcoverConnieHuangShanghaiGESecurityElectronicsCo.Ltd.DocNoGEIXS-P13Page2of5Name:In-processmanagementproceduresRev1.0Page2of5Procedureflow接口/参考文档PlantServices/Production设备管理Production/quality/engineeringdept生产实施5S活动EHSResponsiblepersons,departments设备维护保养管理程序Production/materialDep质量/工程部/生产部No产品质量是否合格？包装入库YesFlow原料与在线原材料管理操作指导书5S活动仓库管理规程成品检验生产部/质量/工程部操作指导书生产部生产环境要求关键过程一般过程特殊过程返工/维修ShanghaiGESecurityElectronicsCo.Ltd.DocNoGEIXS-P13Page3of5Name:In-processmanagementproceduresRev1.0Page3of51.0目的(Purpose)本程序描述了如何对影响产品质量的各个过程的因素进行控制，以确保产品生产过程处于受控状态，从而满足质量规定的要求。Theproceduredescribeshowtocontrolallthefactors,whichaffectproductsqualityineveryprocess,toensurethattheproductdevelopmentprocessiscontrolled,thusmeetingthequalityrequirements.2.0范围(Scope)本程序适用于生产各过程的控制Theproceduresappliestothecontrolofeveryproductionprocess3.0程序内容(Procedurecontents)1)根据产品生产要求，厂务负责建立符合EHS要求，布局合理的生产环境，生产部负责按5S管理的要求维护生产现场，对有特殊环境要求的设备或流程，需有正式文件具体说明，相关人员须严格执行，对有防静电要求的过程和场所，必须严格按照操作指导书和相应的文件进行操作Accordingtoproductionrequirements,LogisticsisresponsibleforestablishingEHSrequirements,rationallayoutoftheproductionenvironment,productionDepartmenttomaintaintheproductionaccordingto5Smanagementrequirements,toaspecialenvironmentalrequirementsinequipmentorprocedures,needtohaveaformaldocumentspecifythatthestaffmuststrictlyenforce,ontheanti-staticrequirementsoftheprocessandlocation,mustoperatestrictlyinaccordancewiththeguidancedocumentandthecorrespondingdocumentationforoperation2)工程部负责对设备进行保养维护，保养的内容具体见《生产设备控制程序》。Engineeringresponsibleforequipmentmaintenance,specificmaintenancecontentsrefertoproductionequipmentcontrolprocedures.3)生产部负责协同物资部对在线原材料，同时对报废品进行管理ProductionresponsibleforassistofMaterialsControlDepartmentoftheonlinematerials,andmanagescrapunits4)生产部根据生产计划对生产线产量进行控制，使用《生产内部维修单》对生产过程中人，机，料和工艺的异常情况进行记录追踪。品管/工程部负责解决生产过程设备、工艺的异常情况；品管/工程部对生产线进行巡检以对生产过程质量进行监控.根据产品及设备特点，又将生产过程分为一般过程，关键过程，特殊过程进行不同层次的控制。Productioncontrolproductionlineoutputaccordingtoproductionplans,usetheproductioninternalmaintenanceformrecordandtrackhuman,machines,materialsandtechnicsabnormityinproduceprocess.Qualitycontrol/EngineeringDepartmentresponsibleforresolvingequipment,technicsabnormityinproduceprocess;qualitycontrol/EngineeringDepartmentmakeapatrolinspectionontheproductionlinetocontroltheproductionprocessquality.Accordingtotheproductsandequipmentcharacteristics,theproductionprocesswillbedividedintogeneralprocess,keyprocess,andspecialprocessfordifferentlevelsofcontrol.4.1)一般过程的控制：Generalprocesscontrol4.1.1)生产之前进行原材料准备，设备状态确认，操作指导书确认，人员技能确认Beforeproduction,shouldconfirmrawmaterialspreparation,equipmentstatus,operationguidebooks,staffskills.4.1.2)严格按照操作指导书操作，通过操作者自检，互检以及QA的巡检对质量进行实时监控ShanghaiGESecurityElectronicsCo.Ltd.DocNoGEIXS-P13Page4of5Name:In-processmanagementproceduresRev1.0Page4of5Strictlyoperateinaccordancewiththeguidancebooks,throughtheoperatorself-inspect,mutual-inspectandQApatrolinspectforreal-timemonitoringquality.4.1.3)上下过程的信息反馈：即推动式生产管理原则Thefeedbackoffluctuateprocess:promoteproductionmanagementprinciples4.1.4)生产过程中的不合格品按《不合格品控制程序》进行操作ThedefectiveinproductionoperateaccordingtoDefectivecontrolprocedure”4.1.5)对生产状况进行记录统计RecordandstatProductionstatus4.2)关键过程的控制：Keyprocesscontrol根据产品生产特点，本公司认定火灾探测器的校准工序和移动探测器的功能测试工序为关键工序Accordingtoproductcharacteristics,Thecompanyconfirmthefiredetectorcalibrationprocessesandfunctionsofmobiledetectortestprocessesforkeyprocesses4.2.1)生产前用测试样本确认设备是否可以用于生产并做记录Pre-productionwiththetestsamplescouldconfirmwhethertheequipmentusedfortheproductionandmakerecords.4.2.2)品管对火灾探测器的灵敏度进行过程抽检以控制校准的正确性Qualityselectiveinspectofthefiredetectorsensitivitytocontroltheaccuracyofcalibration4.3)特殊过程的控制：Specialprocesscontrol根据产品生产特点，本公司认定SMT，回流焊，手插和波峰焊为特殊过程特殊过程的具体控制参见《特殊过程管制程序》Accordingtoproductcharacteristics,thecompanyconfirmSMT,reflowsolder,handsandwavesolderingprocessforthespecialprocessandthespecificspecialcontrolrefertospecialprocesscontrolprocedure5)产品生产全过程均应有操作指导书指导，操作指导书应以文字和图片相结合描述操作规程，注意事项及质量标准Productionprocessshouldbeoperationalbyguidebookguide,Operationguidebookshallbeinwritinginpicturescombineddescriptioncode,andpayattentionitemsandqualitystandards6)过程中的质量记录要求按《记录控制程序》中的有关内容进行QualityrecordsrequirementintheprocessshouldfollowtherelatedcontentsofRecordcontrolprocedures”.7)产品生产结束后，经品管人员验收合格后打包入库，仓库对数量进行确认并将各批次合格品进行整合以满足订单出货的数量要求。库存品中如有储存期超过三个月而需出货的，由物料部提出申请，由生产部返工后经质量检验员重新检验合格后方能出货。Aftertheendofproduction,aftertheinspectionandacceptancebyqualitycontrol,thenpackingstorage,Warehouseconfirmquantitiesandarrangeeverylotintegratedqualifiedproductstomeetthequantitie