打印MMC900C技术协议最新schmidt(EK130)

第1页；共10页MMC900CUltraPrecisionMillingMachine德国LTULTRA公司MMC900C金刚石飞切设备TechnicalAttachment技术协议ContractNo.:Thebuyer/买方：Theseller/卖方：LTUltra-PrecisionTechnologyGmbH德国LTULTRA公司Signature/签字:Signature/签字:Date/日期：Date/日期：第2页；共10页1.DescriptionofMMC900C/MMC900C功能描述ThemachineMMC900Chastwolinearaxesandonemainspindle.Themainspindleisanairbearingspindle.Z-Axisisaninfeedaxisandfeaturesamechanicalrollerelementbear-ing.X-Axisisahydrostaticoilbearingaxis.X,ZandthemainspindlearemotorizedMMC900C机器基本配置是两个线性轴（X和Y）及一个旋转轴（加工主轴A）。A轴是气浮转轴，Z轴为进刀轴，是V型滚柱导轨机械轴承，X轴是静油压轴。所有轴系X,Z,和A均为电机驱动。α/βadjustmentismadeusingaprobethatisfixedtothemainspindle.Byturningthemainspindle(manually)theY-directioncanbealigned,andbymovinginX-direction,X-directioncanbealigned.α/β-调节零件楔形角度测量头。测量头安装在主轴上，操作者可以倾斜主轴调节Y方向，通过X轴行程调节X方向。此装置为手动调节。Themassivegranitebasis,ismountedtoairdampnerstoblockexternalvibrations.TheX-slideisalsomadeofgranite.主机是天然大理石基座，在基座上有被动防震装置，用于隔绝外部震动对机器的影响。X轴导轨为天然大理石结构。Allmotorizedaxescanbecontrolledmanually.Alternativelytheautomaticcontrolmodecanbeswitchedon,usingthecontrolpanel.所以电机驱动轴均可手动控制。可通过操作界面上的控制开关选择手动驱动或自动驱动。AllourmillingspindlesfeatureadoublesphericbearingdesignforhighStiffnessandflexi-bility.机器的铣轴采用双球面轴承，已确保高刚性和高稳定性。Usingtheautomaticcontrolmode,allowsforanautomaticmeasurementoftheWorkpiecehight,toadjustthetooloffset.ThemachinefeaturesaDeltaTaucontrollerandamoveablecontrolpanel.在全自动加工过程中，机器能够自动接触需要加工的零件，来确认零件平面的相对位置。控制系统为Delta-Tau控制系统。操作直接在可移动的操作界面台上执行。WithcontrolincludingHard-andsoftware,includingDK200millingspindlewithØ500mmmillinghead机器配置控制系统，包括硬件和软件。包括铣刀头DK200,刀盘直径500.第3页；共10页2.Scopeofsupplyandtechnicalparameter/配置清单与技术指标ITEMQTYDESCRIPTION物品代号数量详细配置________________________________________________M011MMC900CTwoaxisUltra-PrecisionMillingMachineMMC900C金刚石飞切设备Equippedwith:/设备包括：DeltaTaucontrolsystemtype:PMACADV500WithHMI(Windows7)operationsystemDeltaTau控制系统，型号：TurboPMAC，WindowsCE操作系统Programmingresolution:0.1um/程序分辨率：0.1umNaturalgranitebase/密封的天然大理石整体机身-X-axiswithoilhydrostaticbearingdesign,linearmotorsdrivesystemX轴静油压轴承技术，直线电机驱动系统X-axistravel900mm/X轴行程：900mmZ-axiswithdualVtypeballbearingsystem,DCservomotordrivesystemZ轴双V型导轨与滚柱丝杠，直流伺服电机驱动系统Z-axistravel400mm/Z轴行程：400mm-X,Z-axiswithglassscalemeasuringsystemX,Z轴玻璃光栅尺测量系统-X-axismeasuringresolution1um,Z-axismeasuringresolution0.2umX轴测量分辨率1um，Z轴测量分辨率0.2um-X-axisspeed:15-300mm/min/X轴进给速度：15-300mm/min-X-axisstraightness0.15um/100mmX轴直线度：0.15um/100mm-Z-axisstraightness5um/100mm/Z轴直线度：5um/100mm第4页；共10页ITEMQTYDESCRIPTION物品代号数量详细配置-Millingspindlewithairbearingdesign,/铣磨轴气浮轴承技术-Millingspindletype:DK200/铣磨轴型号：DK200-MillingspindleismountedtotheZ-axis/铣磨头安装在Z轴上Millingheaddiameter:300mm/铣磨头直径：300mm-Millingheaddiameter:500mm/铣磨头直径：500mm-DCservomotordrivesystem/直流伺服电机驱动系统-speed:33-2,300RPM/转速：33-2,300RPM(2300RPMwithmillingheaddiameter300,max.1000RPMwithmillingheaddiameter500)（使用300刀盘转速为2300RPM,使用500刀盘转速最大为1000RPM）-Stiffness:350N/um(axial);200N/um(radial)刚度：350N/um（轴向）；200N/um(径向)Staticrunoutaxial/radial:0.09um/0.1um静态轴向跳动：0.09um，径向跳动：0.1um-Loadcapacity:axis4500N(centricload),radial1500N负载：轴向4500N（中心负载），径向1500NCoverwithrollingdoor/保护罩,带推拉门Power:3Ph380V50HzL16A/电源：3Ph380V50HzL16AAirsupply:8-10Bar,150NL/min,temperature22℃+/-2℃压缩空气：7-7.5Bar，流量：120NL/min，温度：22℃+/-2℃Weightofthemachine:1800KG,electricalcabinet:200KG设备净重：1800KG；电气控制柜重量：200KGDimension:approx..1900mm(L)X2000mm(W)X2350mm(H)PlusadditionalFloorspaceforcontrolpanel,coolingunit,oilPumpetc.外形尺寸：1900mm(长)X1000mm(宽)X2000mm(高)Elec.Cabinetdimension:600(L)X600(W)X1800(H)电器柜尺寸：600(长)X600(宽)X1800(高)Refertodrawing.M021VacuumChucksystemIncludeVacuumpump,chucksize450X450mm真空装夹系统，包括真空吸盘，及真空泵，真空吸盘尺寸450X450mmM031OilspraymistsystemWithsuctionandguardonthemachine喷雾冷却系统，包括抽吸与保护装置M03.13Additionalspraynozzlesforspraymistcoolantsystem增加冷却喷头3个第5页；共10页ITEMQTYDESCRIPTION物品代号数量详细配置M042mountingplatesforworkpiece2块工件安装连接板M051airdampersystem空气阻尼系统Usedtominimizeexternalvibrations尽量减少机器外部的振动Recommendation:Theinstallationshouldalreadybelargelyvibrationfreeandgroundlevelaspossible建议：安装应该已经在很大程度上是无振动的，尽可能地面平整M05.11Flycuttingheaddia.300mm飞刀盘直径300mmM061α/βadjustmentsystem二维可调装置FixedontopofX-axis.Includingaworkpiecemeasurementsystem(Touchmeasuringprobe,resolution0.1um),thatcanfixedtothespindle.Includingspcial450x450mmchuck接触式工件测量头安装在X轴上，分辨率0.1um接触式测量头可以安装在飞刀盘上，快速测量包括450x450mm特别卡具M06.1Tesameasurmentdeviceforαβ-Adjustmentdevice3,850.00TESA测量装置，用于测量二位调节装置第6页；共10页M101Polygondevidinghead(manualtiltaxis+CNCrotarytable)EK130／2-axisdividingtable多面体分度台EK130（手动倾斜轴＋CNC数控旋转轴）用于加工多面体的2轴分度台TheaxisofrotationCisairbearing,asaCNCaxisthecontrollerareintegrated.TheB-axis(pivotaxis)isstoredmechanicallyandmanually(handwheel)operatedC轴为旋转轴，采用气浮数控轴承技术，与设备控制系统连接。HeidenhainRON886+/-1arcsec海德汉旋转编码器RON886+/-1秒Technicaldata:RotationalaxisairbearingEK130技术参数:气浮旋转轴EK130-Radialaccuracy／径向精度:0,15µm-Axialaccuracy／轴向精度:0,15µm-Drive／驱动:Directdrive直驱电机Afterpositioningtheaxiscanbefixed,(Axialairsupplyisshutoff,theaxischangestotheairgap)C轴定位后可以固定，取消气浮和气浮空隙。OscillatingB-Axis:摆动轴B轴：-Mechanicalbearing／机械轴承-Manualmechan