模具加工信息实时采集与分析系统的研究与开发

华中科技大学硕士学位论文模具加工信息实时采集与分析系统的研究与开发姓名：谢俊申请学位级别：硕士专业：材料加工工程指导教师：李建军20060101MESUMLeManwebwebJ2EEMVCeManIIAbstractDieandmoldindustryisatypicalorder-orientedindustrywithsingle-batchbutmulti-varietyproducts.Ascustomers’ordersareunpredictableandmanufacturingprocessisnotstable,it’sverydifficultformanagerstotrackthedailyperformanceofthewholeenterprisestimelyandexactly,thereforetheproductionprocessisoftenoutofcontrol,andthedeliverydateandqualitycannotbeguaranteed.Inordertoimprovethemanagementofproductionprocess,itisnecessaryforenterprisestoadoptinformationtechnologytomanage,inwhichthecollection/analysisofproductioninformationisakeypoint.Aftersurveyingthecharacteristicofsometypicaldieandmoldcompanies,thewholeproductioninformationflowofdieandmoldworkshopsanditsinfluentialfactorsareanalyzedinthethesis,andthenitisoptimizedaccordingtotheprinciplesofmodernproductionmanagement,workshopcontrolofMESandcoststatisticofManageAccountant.Basedonthis,thefunctionalrequirementsofinformationcollectionandanalysisfordieandmoldworkshopsaremodeledwiththeUMLmethod.Furthermore,thedatabasestructureisdeterminedtomanagetheproductiondataaccordingtothecharacteristicsofdataflow.Afterthat,thekeytechnologies,suchasbar-code-basedcollectingofproductioninformationweb-basedcreatingofdynamicreportformareinvestigatedandthearithmeticandsolution.Basedontheaboveresearch,areal-timemonitoringmodulewithalertandstatisticsfunctionsfordieandmoldindustryisdevelopedbyusingMVCarchitectureandJ2EE.ItisintegratedwitheMan,adieandmoldenterprise’sinformationsystem,andhasbeenappliedsuccessfullyinsomecompanies.Keywords:dieandmold,workshopcontrol,monitor,alert,statistic,reportforms_____11.11.1.180%70%,[1],,,,,,””,,[2]1997,,19972005,70%,19997()[2],2(),601995145,2002360,14%,,3,,2001400,10%,,6006501/3,5%,2[1][3]1.1.21.11.13(50-300)(1)(2)(3)(4)(5)1.1.3(CIMS)[4~5](1)1)4UGCATIA2)CAE3)(2)10,5µm1µm,,(3)[6],[7]51.21.2.1CAD/CAMUGPro-ECADCAMCAE[8],[9]CAD/CAMMRP/ERPMRP/ERPERPMRPI1/ERP()6ERPMES1.2.2(1)(2)(3)(4)[6]1.31.3.1MESMES7ERP/MES/Control[10]90AMRERPMRPPLCDCSMESAMR1992[13]1.21.21ERPCRMSCMBPM2MESMES3PLCDCSMESERPMES,SCMMESCRMMESPDMMES[15]MES(ERP)1.381.31.3.2Sim.W.MKBS[16],Offergeld[17]Galvanin(SPC)[17]SescoiworkplanWorkplanC/S”[19]ITI-M3[20]controlMESERP91.41.4.1eManeManeMan1.41.4101.4.2eMan[21]1.51.5(1)(2)MES/(3)B/SC/S(4)(5)1122.12.2122.32.3.12.3.2,,,,()13,;,()[22](1)2040(JoeWoodLand)(BernySilver)19491973UCCUPCUPC1974IntermecDavideAllair393970808040607080(2)Code3939CodabarCode2525ITF2525Matrix2525UPC-AUPC-EEAN-13EAN-13EAN-8EAN-825Code-BMSICode11Code93ISBNISSNCode128Code128EAN128Code39EMSEMS39PDF41714EANUPCCode39ITF25CodebarCode93Code128EANEDIUPCCode39Codebar[23][24]MRPIIJITCode3909AZ-437000[20](3)1)152.12.12)2.41)2)3)4)162.52.62.6.1eManeMan1.5EMan2.6.2172.22.2182.6.32.3192.6.4(1)(2)(3)(4)20(1)(2)(3)2.6.52.72.7.1212.7.2(1)(2)(3)2233.13.23.2.12060SimulaSmalltalkSmalltalk208090C++.ObjectiveC,Eifel90[25]233.2.2[26](1)::(2):(3):()(4):(5):(6):(7):(8)::[25]3.2.3=(object)+(classification)+(inheritance)(communicationwithmessages)[27](1)24:(2)(instance)(3)(superclass)(subclass).().((4)()(5)(polymorphism)(dynamicbinding)25()()()[28]3.2.4:(1);(2);(Object-OrientedAnalysis,OOA)55(Object-OrientedDesign.OOD)OOAOODOOAOODOOAOOAOODOOA[28~29]263.33.3.1AlertqueryAlertRecordNum3.13.13.3.2Alert+queryAlertRecordNum():intAlert+queryAlertRecordNum():int+queryAlertInfo()implementationclassAlertTypeOfOverOperationPlanTime+queryAlertRecordNum():int+queryAlertInfo():intimplementationclassAlertTypeOfMpsLine273.3.33.3.4sessionlastAlertTimealertFrequenceunClickAlertCountloginIDID3.3.5QueryHumanAlertInfoEventsessionhumanID1session3.3.6HTMLmeta281)IframeHTMLHTMLFrameHTMLHTMLHTMLHTML[30]2)METAMETAHTMLHEADHTMLHEADTITLEmetarobotscookie,RASC[30]metahttp-equivhttpname,contenthttp-equivmetahttp-equiv=Refreshcontent=13;url==Pragmacontent=no-cacheQueryHumanAlertInfoEvent3.3.7293.4304[31]ERPMES4.1:4.1.1311)2)3)4.1.2[32]4.24.2.132[33~34]4.2.219937==+::[35]1:1)2)3)4)2=*=(+)/(+):331);2);3)3:1);2);3);4);5)6)4.2.3(1)[33]:()(2)[36]34(3)[37](4)[37];;4.2.4123534.3B/SIEweb4.3.1webSQLCELLSQLCrystalReportFastReportCELLExcel,F1BOOKExcel364.3.2javajava1CrystalReportsBusinessObjectsJava.NETCOMWindowsUNIXLinux————WebWordPowerPointExcelMicrosoftOfficeJBuilder2[38]MaxReportsWEBB/SWEBB/S3JEXCELAPIJavaExcelAPIexceljavaexcel1)Excel95,97,20002)(Excel97andlateronly)3)Excel2000374)5)6)7)8)4JasperReportJasperReportPDFHTMLXLSCSVXMLJavaJavaJasperReportxmlJDBCxmlJasperManagercompileReport()net.sf.jasperreports.engine.JasperReportjavaJasperManagerfillReportXXX()——JasperDesign——JDBCnet.sf.jasperreports.engine.JasperPrintPDFHTMLXLSCSVXML4.3.3javaJFreeChartJFreeChartSourceForge.netJAVA()38[39]4.44.4.14.1PJjPsjkJjfjktiPQPMJjnjJjHj[21]∑==jnjljljljMjdfsH1l)1(...2,1)(jljlfssjlfjldjlsjlfjlt1t4t3t2tQt5......J1JMJ2Jjti...11nS11nf11S11kf21S21f...22nS22nfjnjfjnjSMnMfMnMS1jS1jf1MS1Mf11kS...22kf22kSjjkfjjkSMjkfMMkS11f4.1394.4.2EXCELJEXCELAPIwebEXCELJFreeChart4.4.31.1)2)3)4)5)6)2.1)2)3)4)40A=A*/***5)6)7)3.