电热水壶手柄塑料模具设计说明书

江苏科技大学毕业设计I摘要本次设计主要是针对电热水壶手柄的模具设计,通过对塑件进行工艺的分析和比较,最终设计出一副注塑模。该设计从产品结构工艺性，具体模具结构出发，对模具的浇注系统、模具成型部分的结构、顶出系统、冷却系统、注塑机的选择及有关参数的校核、都有详细的设计。通过整个设计过程表明该模具能够达到此塑件所要求的加工工艺。根据设计的主要任务是电热水壶手柄注塑模具的设计，以实现自动化提高产量。针对电热水壶手柄的具体结构，该模具是侧浇口的单分型面注射模具。通过模具设计表明该模具能达到电热水壶手柄的质量和加工工艺要求。同时，在设计过程中，通过查阅大量资料、手册、标准等，结合教材上的知识也对注塑模具的组成结构（成型零部件、浇注系统、导向部分、推出机构、排气系统）有了系统的认识，拓宽了视野，丰富了知识，为将来独立完成模具设计积累了一定的经验。关键词：电热水壶手柄，塑料模具，分型面，注射机江苏科技大学毕业设计IIAbstractThissubjectismainlydirectedagainstElectrickettlehandlediedesign,throughthetechnologyofplasticpartsforanalysisandcomparison,thefinaldesignaninjectionmold.Thesubjectfromtheprocessofproductstructure,theconcretestructureofmold,themoldsystemofcasting,moldformingpartofthestructure,theroofsystem,coolingsystem,thechoiceofinjectionmoldingmachinesandrelatedparametersofthecheck,havethedetaileddesign,Andtheestablishmentofasimplemoldprocessingtechnology.Throughtheentiredesignprocessthatthemoldplasticpartscanachievethisbytherequirementsoftheprocessingtechnology.AccordingtoTitleDesign'smaintaskistohandleElectrickettleinjectionmolddesign.ThatisdesignedtoproduceaninjectionmoldplasticpartsElectrickettlehandleproductstoimprovetheautomationofproduction.Electrickettlehandleforthespecificstructure,thedieisthesidegateofthesingletypeofinjectionmolds.ThroughdiedesignshowthatthemoldcanachieveElectrickettlehandlethequalityandprocessingrequirements.Atthesametime,inthedesignprocess,throughtheconsultmassivematerial,thehandbook,thestandard,theperiodicalandsoon,unifiedonteachingmaterial'sknowledgealsotoinjectionmold'scompositionstructure(formationsparepart,gatingsystem,guidancepart,ejectingmechanism,exchaustgassystem,moldwarmgoverningsystem)tohavesystem'sunderstanding,hasexpandedthefieldofvision,hasenrichedtheknowledge,willcompletethemolddesignforthefuturetogainincertainexperienceindependently.Keyword:Electrickettlehandle，plasticmould,beallottedtypeface,beinjectedmachine江苏科技大学毕业设计-1-目录摘要......................................................................................................ABSTRACT...........................................................................................Ⅱ第一章绪论.........................................................................................11.1选题背景及意义..................................................................................11.2塑料模具的种类和应用..................................................................21.2.1塑料模具的种类...............................................................................21.2.2塑料模具的应用...............................................................................21.3本次设计塑料注射模具的主要工作内容......................................2第二章塑料注射模具的设计步骤和结构组成.....................................32.1塑料注射模具的设计步骤及内容................................................32.1.1设计任务书...................................................................................32.1.2收集、分析、消化原始资料.......................................................32.1.3确定成型方法...............................................................................32.1.4选择成型设备...............................................................................32.1.5确定模具类型的主要结构方案...................................................32.1.6绘制模具零件图.............................................................................32.2塑料注射模具的结构组成和作用....................................................5第三章电热水壶手柄塑料件................................................................63.1塑料件的结构和特点.........................................................................63.2塑料件的材料...................................................................................63.2.1对塑料的认识..............................................................................63.2.2塑料的成型工艺特点..................................................................73.2.3工程塑料（ABS）的特性及注射工艺性....................................73.3电热水壶手柄塑料件的参数...........................................................8江苏科技大学毕业设计-2-3.4电热水壶手柄塑料顾问..................................................................9第四章注射机的选用..........................................................................104.1选用注射机的方法和原则.............................................................144.2注射机的种类和应用范围.............................................................144.3注射机的选用.................................................................................144.3.1常用注射机....................................................................................144.3.2注射机的选用................................................................................154.3.3注射机参数的校核......................................................................16第五章塑料注射模具设计..................................................................175.1型腔数目和分布.............................................................................175.2分型面的选择.................................................................................185.3型芯和型腔.....................................................................................195.3.1型芯和型腔的结构.............................................................