面向虚拟制造的数控铣削仿真系统的研究

华北电力大学（保定）硕士学位论文面向虚拟制造的数控铣削仿真系统的研究姓名：陈晓明申请学位级别：硕士专业：机械工程;机械制造及其自动化指导教师：康文利2011-03IUnigraphicsNXUGVISUALC++MATLABUGIIAbstractWiththepopularizationofnumericalcontroltechnology,graduallysimulationandoptimizationofncmachiningtechnologygetsmoreandmorewidely,howtoimprovetheefficiencyofthencprocessingmachineryindustryhasbecomeoneoftheimportantresearchtopic.Usingavirtualsimulationsystemofphysicalsimulation,andthecuttingprocesscanberelatedtothechangeofphysicalfactorswillbemappedintothevirtualmanufacturingsystem,theactualprocessanalysisandpredictionofcuttingparameterbeforethechangeandinterferencefactorsintheprocess,revealstheessenceofmachiningprocess.So,iftheactualcuttingthroughcomputersimulationandcanestimateproductfunction,performanceandmanufacturabilityaspectsofpossibleproblemsinactualprocessing,canobtaintheoptimumbeforethemachiningparameters,avoidthetraditionalprocessingparametersaccordingtothemanualorexperiencetheconservative,greatlyimprovingpeoplechoosetheforecast,givefullplaytothelevelofpotential,toimprovethemachinepartsprocessingefficiencyhasimportantsignificance.Basedonthecollectionandreadalotofrelevantmaterial,onthebasisofthechoiceUnigraphicsNX)(UGplatformdevelopmenttechnology,usingquadratieallyofvirtualncmillingofsimulationsystemisstudiedbyusingVISUALc++,afterthestudyofthesystemcanbeusedtobuildsimpleparameterizedsimulationplatformentitymodelandvirtualmachiningprocesscanbeexecutedinmachiningsimulation,onthebasisofmillingmachiningparametersincertainconditions,practicalcalculationplanningprocessofthemostsuitableforcuttingdosages,tocalculatethecuttingparametersforprocessingafterthecombinationofeveryoneknifeincludingmodifications,realizesthestepofphysicalsimulationofgeometryandcombinedwithMATLAB,thegraphicdisplayfunctionoptimizationcuttingparametersthatbefore.Examplesofthesystemtest,primarilyvalidatedtheeffectivenessofthealgorithmandtheresearchmethodsandthecorrectness.KEYWORDS:VirtualSimulation,mill,CuttingParameters,UGoptimization111.11.1.1VirtualRealitysimulationVirtualWorldVirtualManufacturingTechnology,VMTNCnumbercalcontrolNC1.1.2Takata2EUsuiSatesWJEndres[1]TSAIMD[2]GMZhang[4]NorthwesternUniversity8AMRIM[47][48]3[49]3[50][51][52]1.2Gilbert50[45]FieldField[53,54]HitomiField[52]EskiciogluJha[56]Petropoulos[55]JhaEskiciogluEskicioglu[2]1978KalsEskiciogluHinduja4MesquitaCukorChua[58]Vitanov[61]ZuperlE.Henriques2004[68][9][66]2003[62]2004[63]90%-95%[64]5[10](RGA)[3]1.337%Pro/ENGINEERUGCATIAI-DEASCADCADCADUG5.OUG5.0VisualC++VC++61.41PRO/EUGUGiPRO/EUGiiUGUGPro/eUGiiiUGPro/ePocketSlotPro/ePro/eUG2AccessWindowsRDBMSOffice77iAccess.mdbiiAccessiiiAccessWindowsivAccessWindowsvAccessODBCOpenDataBaseConnectivityAccessDDEOLEExcelWordAccessAccess3ACCESS4MatlabVC++MatlabVC++,MATLAB30(Toolbox)MATLABMATLABVC++8MatlabVCVC++MATLABVC++VCVC++MATLABMatlabVC1.592.12.1.1NC2-12-12.1.2UnigraphicsNX6.0UGISVUGVC++ACCESSVC++NC10Matlab2-1CAD/CAM2-12.2VC++2.2.1UGUGCAMISVMatlabNCVC++11UGUGUG/MOTIONUG/ISV2.2.2NCNCMATLABMATLABMATLABMATLABMATLABMATLAB2.2.3,,122.2.4MATLABVC++MATLABMATLABVC++VC++VC++MATLABMATLABMATLABVC++MATLABUGUGVC++UGVC++MATLABVC++MATLAB2.3MATLABVISUALC++133.1ACCESS2007Access2007MicrosoftAccessAccessAccess75AccswwAccessAccessDOSAccessVisualBasicAccess,VBAEXEACCESSACCESSRUNTIME2GAccess2007AccessAccess2007.MDB.accdbAccess.accdbwindowssharepointsercicesMicrosoftOfficeOutlookAccessMDBAccesswindowssharepointsercicesMicrosoftOfficeOutlookAccess2007Access14windowssharepointsercicesMicrosoftOfficeOutlook3.23-1=(m/min)(mm)n(r/min)f(mm/r)(mm/z)(mm/min)=fn=z(mm)(mm)T(min)3-13-179001.00.751.10.21.37880.950.81.101.19671.00.750.8800.876501.00.720.8600.86151191.00.750.85-0.130.736501.00.720.8600.8625001.10.80.90.11.16501.00.720.8600.864501.00.720.8600.861Cr18Ni9Ti141HBS2180.920.781.001.15821.00.60.7500.86190HBS2180.920.781.001.0821.00.60.7500.9301.00.650.8300.83301.00.650.8300.83301.00.650.8300.83301.00.650.8300.83150HBS4911.00.751.10.21.3301.00.720.8600.86301.00.720.8600.86301.00.720.8600.86301.00.720.8600.86100-140HBS22.61.00.720.8600.8622.61.00.720.8600.8622.61.00.720.8600.861622.61.00.720.8600.863-23-33-270901004666810581060901201802603508080100100125801001251002002002503204004005003-380100125160200250315400500801001251602003-2[16]3-43-4Ekgf/mm221000210002100042000-630004200090000()HRC63-65HRC63-66HRC63-70HRC60-65HRA89-94HRA92-94HK8000kgf/mm2220240250-400140-28090-24545-8021-49cal/cm·s·ºC-0.1-0.1-0.0650.05-0.20.046-0.090.3545m/min88-1025-5525-80100-300160-760108-380017,:12345,3.33-13-23-33-13--3-13-1T[15]1DdzKh1h2h3h1h2h32DLl18D1d1hr1d0r3DBdzHB1B2D14TDBLdz5DLlzz6Dd1BdBdz7DD1dz8BB1dsz3-23-2,3-3,3-43-53-2193-33-43-53-5453.4ACCESS20UGUGUG4.1UGUGUG4-14-1UGUG/OPENMenuScriptUG/OPENMenuScriptUGUGGRIPAPIUserToolsUG/OPENUIStylerUIStylerUG,UG,UGGUI,UG/OpenUIStylerUG/OpenMenuScript,:UG/OpenUIStyler,UG/OpenMenuScriptUG/OPENGRIPGRIP(GraphicsInteractiveProgramming),GRIPUG.GRIP,BASICFORTRAN,,GRIPUG,UGGRIP.UG/OPENAPIUG/OpenAPIUserFunction,UGUG/OpenAPI2000UG,CC++UG2000UG,UGUG/OpenAPI214.2UGUG/OpenMenuscriptUG----UG_USER_DIRC:ug_menustartupapplicationsta