供应商质量审核检查表

检查表——供应商质量审核Checklist——supplierauditNO.评价evaluate1.11.21.31.4NO.评价evaluate2.1记录/comments2、设计和过程FMEA/designandprocessFMEADFMEA的零件编号、修订版本、原始日期和审定日期是否正确？文件要求/documentquestionsDFMEA（含有设计职责）/DFMEA(ifsupplierisdesignresponsible)记录/comments1、平面布置图和过程流程图/PlantLayoutandProcessFlowDiagram供应商名称/suppliername产品型号/partno.审核日期/auditdate生产过程中，材料和产品流动是否与过程流程图一致？isthereadatedcopyofthecurrentfloorplanreadilyavailable?操作要求/implementation/processquestionsdoesthefloorplanidentifythefollowing:allrequiredassembly,processandinspectionstations?locationsforallrawmaterial,workinprocess(WIP)andfinishedproduct?areprocessflowchartsdatedandcurrent?文件要求/documentquestionsdoestheactualmaterialandproductionflowfollowtheprocessflowchart?是否有最新版平面布置图？平面布置图上是否有所有装配、生产和检测岗位、原材料、半成品、成品的区域划分？流程图是否是最新版本的并标注有日期？第1页，共22页检查表——供应商质量审核Checklist——supplieraudit供应商名称/suppliername产品型号/partno.审核日期/auditdate2.22.32.42.52.6NO.评价evaluate3.13、控制计划/ControlPlanPFMEAPFMEA是否按图纸的规定包括了所有顾客和内部要求的特殊特性和安全要求？doesthePFMEAincludeallcustomerandinteralScsandSafetyRequirementsasdefinedbycustomerdrawingsandinteralrequirements?doestheDFMEAhavethecorrectPart#,RevisionLevel,Orig.DateandRev.Date?是否对每个失效模式的RPN都进行了计算，并对RPN值高的采取了建议措施？doestheDFMEAincludeallfunctionalspecifications,appearancespecifications,SCsandSafetyRequirementsasdefinedbycustomerdrawings?是否对每个失效模式的RPN都进行了计算，并对RPN值高的采取了建议措施？PFMEA是否与流程图一致？DFMEA是否包括了顾客的所有性能要求、外观标准、特殊特性和安全要求？arethereRPNcalculationsforeachfailuremodeandrecommendedactionsforhighRPNs?DoestheControlPlanhavethecorrectPart#,RevisionLevel,Orig.DateandRev.Date?控制计划是否有正确的产品编号、修订号、原始日期和修订日期？arethereRPNcalculationsforeachfailuremodeandrecommendedactionsforhighRPNs?DoesthePFMEAfollowtheprocessflow?文件要求/documentquestions记录/comments第2页，共22页检查表——供应商质量审核Checklist——supplieraudit供应商名称/suppliername产品型号/partno.审核日期/auditdate3.23.33.43.53.63.73.8PFMEA中视别的潜在失效模式是否通过控制计划进行得到控制？控制计划是否按顾客图纸的要求包括了所有顾客的特殊特性和产品安全要求？DoestheControlPlanincludeallthecustomerSCsandSafetyRequirementsasdefinedbycustomerdrawings?DoestheControlPlanincludethefollowing:IncomingInspection,In-processInspection&Controls,Finalinspectionandrework/repairRequirements?控制计划中是否包括了检验和试验的要求？（包括数量、频次、以及规范要求）控制计划是否是否与流程图一致？控制计划内是否包括了：进料检验、过程检验和控制、出厂检验以及返工/返修要求？所有控制计划中要求的控制（包括SPC）是否在生产过程中得到实施？DoesControlPlanincludebothgageandtestrequirements?(includingquantity,frequency,andrequiredspecifications?)Doesthecontrolplanfollowtheprocessflowchart?Areappropriatepotentialfailuremodes,asidentifiedinthePFMEA,addressedthroughthecontrolplan?Areallcontrols(includingSPC),identifiedontheControlPlan,beingusedintheproductionprocess?所有控制是否得到定期验证以确保达到预期的结果？操作要求/implementation/processquestions第3页，共22页检查表——供应商质量审核Checklist——supplieraudit供应商名称/suppliername产品型号/partno.审核日期/auditdateNO.评价evaluate4.14.24.34.44.5来料接受计划必须包括以下一种或多种方法：1、进行统计数据接收与评价；2、进货检验和/或试验（根据性能的抽样）；3、当有可接收质量性能的记录时，由第二方或第三方评审或审核。接受准则不是零缺陷的计数数据，供方是否将接受准则形成文件并由顾客批准？forattributedatawithacceptancecriteriaotherthanzerodefects,doesthesupplierdocumentacceptancecriteriaandhavecustomerapproval?记录/comments4、检验和试验/InspectionandTestingdoestheinspectioninstructionsincludesamlingquantity,frequency,inspectionitemsandrequiredspecifications(incoming\process\out-going).检验指导书中是否包括抽样计划、检验频次以及检测内容和规范要求（包括进料、过程、最终）Areallcontrolsverifiedonaperiodicbasistoensuredesiredresults?是否只有被检查和验证过的产品才能够被投入生产？ispositiveidentificationprovidedandrecordedformaterialusedinproductionbutnotverified?文件要求/documentquestions没有验证而用于生产的的原材料是否被明确标识并作好记录？howdoesthesupplierassurethatincomingproducthasbeeninspectedorotherwiseverifiedtomeetrequirements,priortoreleaseforproduction?第4页，共22页检查表——供应商质量审核Checklist——supplieraudit供应商名称/suppliername产品型号/partno.审核日期/auditdate4.64.74.84.94.10供方是否只在文件或控制计划中所有要求的各项活动已圆满完成后，产品才发出？theacceptanceplanmustincludeoneormoreofthefollowing:1、receiptandevaluationofstatisticaldata;2、receivinginspectionand/ortesting(samplingbasedonperformance);3、2ndor3rdpartyassessmentsorauditsofcoupledwithrecordsofacceptablequalityperformance;4、partevaluationbyaccreditedlaboratory.isinspectionand/orteststatussuitablyidentifiedthroughouttheproductionprocess?是否在整个生产过程中都保持了产品适当的检验和/或试验状态的标识？在所有要求的检验和试验完成或必要的报告收到和验证前，不得将产品放行，除非有可靠追回程序时才可放行？在生产过程中是否提供文件表明：只有通过了检验和/或试验的材料才能提供给顾客？arethereprovisionsintheprocessthatonlymaterialthathaspassedtheinspectionsand/ortestcanbeprovidedtothecustomer?doesthesupplierassurethatnoproductisdispatcheduntilallactivitiesspecifiedinthedocumentand/orcontrolplanhavebeensatisfactorilycompleted?doesthesupplierholdproductuntiltherequiredinspectionsandtestshavebeencompletedornecessaryreportshavebeenreceivedandverified,exceptforreleaseunderpositiverecall?操作要求/implementation/processquestions在控制计划和/或文件化程序中是否具体规定了标识（如：盖章、标签、贮存位置等）？istheidentificationspecifiedinthecontrolplanand/ordocumentedprocedures(e.g.stampmarks,tags,storagelocation.)第5页，共22页检查表——供应商质量审核Checklist——supplieraudit供应商名称/suppliername产品型号/partno.审核日期/auditdate4.114.124.134.144.154.164.174.18dotherecordsidentifytheinspectionauthorityresponsibleforthereleaseoftheproduct?必须按要求的频次对所有产品进行全部检验和功能验证（按顾客的工程材料及性能标准），其结果必须可供顾客评审。istheproceduretore-qualifyallre