AGV装配线技术方案

长安福特汽车有限公司南京公司ChanganFordAutomobileCo.,Ltd.NanjingCompany发动机、前后桥AGV系统Engine&AxelAGVSystem技术方案TechnicalPlan沈阳新松机器人自动化股份有限公司ShenyangSIASUNRobot&AutomationCo.,Ltd.目录Contents1.概述Summary........................................................................................................................52.设计依据DesignGist...........................................................................................................52.1生产工艺基本要求BasicRequirementofProductionProcess.....52.2现场基本技术条件BasicFieldTechnicalCondition.............62.3责任范围ResponsibilityScope：..............................63.AGV装配输送系统概述AGVAssembly&TransportationSystemSummary........................................................74.自动导引车AGV系统技术指标AutomatedGuidedVehicleAGVSystemTechnicalSpecification.....................................95.AGV工作过程描述AGVWorkingProcessDescription........116.发动机装配升降工作台EngineAssemblyLifterWorktable...........................................146.1伸缩套筒式升降工作台ExtensionSleeveLifterWorktable......146.2剪式液压机构升降工作台ScissorHydraulicLifterWorktable...166.3托盘底面距发动机最高点距离与升降平台高度关系计算CalculationontheRelationBetweenDistancefromPalletBottomtoEngineZenithandHeightofLifterTable.........................................197.后悬装配举升装置RearSuspensionAssemblyLiftingEquipment.........................................227.1伸缩套筒式升降工作台.......................................227.2剪式液压机构升降工作台ScissorHydraulicLifterWorktable...247.3升降平台上平面到地面的高度计算CalculationontheHeightfromthePlaneoftheLifterTabletotheGround........................268.不同轴距车体装配实现BodyofDifferentWheelbasesAssemblyRealization..................................................289.AGV动态装配解决方案AGVDynamicAssemblySolution..2910.AGV主要设备AGVMainEquipment..........................2910.1AGV（LGV）车载控制器AGV（LGV）VehicleController.........2910.2AGV（LGV）驱动系统AGV（LGV）DriveSystem..................30AGV装配线系统310.3导航系统NavigationSystem.................................3010.4在线自动充电系统OnlineAutomaticChargeSystem............3210.5无线局域网通讯系统WirelessLANCommunicationSystem.......3310.6驱动控制系统DriveControlSystem..........................3410.7非接触防碰装置Non-contactBumperDevice...................3511.AGV安全系统AGVSafetySystem.........................3511.1非接触防碰装置Non-contactBumperDevice...................3511.2接触式防碰装置ContactBumperDevice.......................3611.3离线保护系统OfflineGuardingSystem.......................3611.4信息交互系统InformationExchangeSystem...................3611.5紧急停车系统EmergencyStopSystem.........................3711.6多AGV避碰Multi-AGVCollisionPrevention..................3712.AGV控制台和调度管理系统AGVConsole&DispatchingManagementSystem........................................................3712.1AGV控制台AGVConsole.....................................3712.2调度管理系统DispatchingManagementSystem.................3813.AGV车载控制系统和数据采集AGVVehicleControlSystem&DataCollection.....................................................4014.导航线的铺设NavigationLinePaving.........................4115.AGV系统特点AGVSystemCharacteristics.................4215.1高速无线局域网的建立和应用SetupandApplicationofHigh-speedWirelessLAN...................................................4215.2AGV运行的灵活性FlexibilityofAGVRunning................4315.3高精度导航系统HighAccuracyNavigationSystem.............4315.4友好的人机界面UserFriendlyHumanMachineInterface.......4415.5完善的自诊断系统PerfectSelf-diagnosisSystem.............4415.6AGV可靠性措施MeasuresonAGVReliability.................4415.7在线快速自动充电方法和快速充电电池的应用OnlineAutomaticInstantChargeMethodandApplicationofInstantRechargeableBatteryAGV装配线系统4...............................................................4615.8故障修复时间（MTR）MeanTimeofRepair（MTR）.............47AGV系统的故障修复时间有两类：There’retwokindsofMTRforAGVsystem:...............................................................4715.9平均无故障时间（MTBF）MeanTimeToFailures（MTTF）.......4816.AGV运行路线图AGVRunningRouteGraph..................4816.1装配线AGV运行布局图AssemblyAGVRunningLayout..........4816.2样机车间AGV运行布局图SampleWorkshopAGVRunningLayout.4818.环行装配线AGV系统设备清单CircularAssemblyAGVSystemEquipmentList...............................................5119.项目进度ProjectSchedule................................5320.培训Training.............................................5320.1培训人员的范围、数量及时间Scope,amountandtimefortrainingpeople.........................................................5420.2培训的内容Trainingcontent................................5421.售后服务After-saleservice..............................55AGV装配线系统51.概述Summary根据长安福特汽车有限公司南京公司发动机、前后桥AGV系统的设计要求，新松公司采用的装配型AGV系统进行发动机、前后桥与车身合装，具有同步动态跟踪功能的AGV可实现发动机、前后桥在装配段任何工位同时装配。导航方式采用磁导航，地面施工量小，只要根据工艺要求变更磁条的粘贴路径，在对控制程序稍加改动，就可以改变装配路线的长短，适应不同的装配工艺要求。AGV系统由一条近似梯形的环线组成，在装配段进行前悬挂/发动机、后桥与车身合装，在非装配段进行发动机、前后桥由分装线往AGV装配托盘上吊装，并可在非装配段进行部分零部件的组装。根据产量及装配时间确定环线上AGV数量。AccordingtodesignrequirementofChanganFordAutomobileCo.,Ltd.onengineandaxleAGVsystem,SIASUNusesassemblyAGVsystemforengine,axleandbodydecking,andAGVwiththefunctionofsynchronizationdynamictrackingcanrealizesimultaneousassemblyofengineandaxleatanyassemblyzoneorstations.Byusingmagneticnavigation,groundconstructionissmallandbychangingthepathofmagneticstripupontechnicalrequirementsandmodifyingslightlyc