GRR-计量型(范例填写)

2017/6/131301012345678910Total1.A10.20.30.50.71.11.21.41.61.8210.82.20.30.40.60.71.11.31.41.61.8211.23.30.20.30.50.71.11.21.41.71.8210.94.均值Mean0.233330.333330.533330.700001.100001.233331.400001.633331.800002.000001.096667SumA0.711.62.13.33.74.24.95.4632.90005.极差Range0.10.10.1000.100.1000.0500006.B10.20.30.50.71.11.21.41.61.81.910.77.20.20.30.50.71.11.21.41.61.9211.3048.30.30.40.60.71.21.31.41.71.8211.49.均值Mean0.233330.333330.533330.700001.133331.233331.400001.633331.833331.966671.100000SumB0.711.62.13.43.74.24.95.55.933.000010.极差Range0.10.10.100.10.100.10.10.10.08000011.C10.30.40.60.81.11.21.41.61.8211.212.20.20.30.50.71.21.31.41.71.81.91113.30.20.30.50.71.11.21.51.61.921114.均值Mean0.233330.333330.533330.733331.133331.233331.433331.633331.833331.966671.106667SumC0.711.62.23.43.74.34.95.55.933.215.极差Range0.10000.10000.10000.10000.10000.10000.10000.10000.10000.10000.1000000.2333330.3333330.5333330.7111111.1222221.2333331.4111111.6333331.8222221.9777781.1011112.1000003.0000004.8000006.40000010.10000011.10000012.70000014.70000016.40000017.80000099.11.7444440.07666723D43.272.5751.1795410.197417D3001.0226810.000000A21.881.02312345678910UCLx1.17951.17951.17951.17951.17951.17951.17951.17951.17951.1795LCLx1.02271.02271.02271.02271.02271.02271.02271.02271.02271.0227UCLR0.19740.19740.19740.19740.19740.19740.19740.19740.19740.1974LCLR0.00000.00000.00000.00000.00000.00000.00000.00000.00000.0000公差：6σpp变差PVPV0.548802PVTVTV0.03236246TV基于公差baseonpartsspec%EV139.96%基于零件变差baseonpartsvariation%AV0.00%基于过程变差baseonprocessvariation%RR139.96%基于过程能力BaseonprocessPP%PV1695.80%公式AFormulaAndc17.08393483公式BFormulaBX^2/nkr109.1201111109.1216667140.6455556140.6566667140.8100000SourceDFSSMSFPSourceDFSSMSFPParts931.525443.502836598.348840.00000931.525443.502831677.342880.0000020.001560.000781.465120.2573320.001560.000780.372440.69012180.009560.000530.207730.99972600.153330.00256780.162890.00209Total8931.689898931.68989SourceVarCompStdev%Contribution%TV%ToleranceSourceVarCompStdev%Contribution%TV%Tolerance0.002560.050630.65%8.09%30.38%0.002090.045700.53%7.31%27.42%0.002560.050550.65%8.08%30.33%0.002090.045700.53%7.31%27.42%0.000010.002870.00%0.46%1.72%0.000000.000000.00%0.00%0.00%0.000010.002870.00%0.46%1.72%0.000000.000000.00%0.00%0.00%0.000000.000000.00%0.00%0.00%0.389140.6238199.35%99.67%374.29%0.388970.6236899.47%99.73%374.21%极差图Rangechart均值图meanchartOperators*PartPart-To-PartPart-To-PartRepeatabilityRepeatabilityReproducibilityReproducibilityOperatorOperatorRepeatabilityRepeatabilityTotalGaugeR&RWithOperator*PartInteractionGaugeR&RWithoutOperator*PartInteractionTotalGaugeR&RTotalGaugeR&RANOVATableWithOperator*PartInteractionANOVATableWithoutOperator*PartInteractionPartsOperatorsOperatorsOperators*Part329.28%10.66%99.66%sumSQ(sum(men))/nrSUMSQ(sum(1-10part))/krSUMSQ(sum(men-part))/rsumSQ(all)n=partk=menr=time0.00%0.00%0.00%27.18%0.88%8.23%0.1666675.150.55066827.18%0.88%8.23%注:当分析结果超出要求后，利用均值极差图分析原因Whenanalysisresultisoutofspec,needanalysetherootcausebymeanandrangechart。0.5488020.5488020.5488021.100000零件均值PartsMeanTotal试验次数Trials0.0100001.0900001.0700001.0900001.1400001.1200001.100000分析时机AnalyticalOccasion零件编号PartsNO.平均值Average1.0800001.120000试验次数Trials单位UnitUM规格下限LSL过程变差/过程能力ProcessVariation(σ/PP)5.15样品数Samples参数规格Dimension1规格上限USL测量人员OperatorＣC测试日期TestTate量具编号EquipmentNO.JS-001基件编号P/N测量人员OperatorＢB平价人数Appraisers测量系统分析MSAGR&R---数据记录表DataWorksheet报告编号ReportNO.量具名称EquipmentName同心度机产品类型Description陶瓷插芯测量人员OperatorＡA=AX=AR=BX=BR=CX=CR=X=PRPX=-=XMinXMaxXDIFF=+=RAXUCLX2=-=RAXLCLX2==RDUCLR4==RDLCLR30.000000.500001.000001.500002.000002.50000AUCLxLCLxBC0.00000.05000.10000.15000.20000.2500CUCLRLCLRBARegularNewQCPPPAPOther=++=AppraisersRcRRbA/)(RPage：1/40.391710.62587100.00%100.00%375.52%0.391060.62535100.00%100.00%375.21%测试日期Test2017/6/1平价人数Appr31试验次数Trials30样品数100.0766670.0100001.744444分析方式Analysismode重复性Repeatability－设备变差EquipmentVariation(EV)==试验次数TrialsK120.886230.5908再现性Reproducibility－評价人变差AppraiserVariation(AV)==评价人数AppraiseK220.707130.5231重复性和再现性RepeatabilityandReproducibility(R&R)零件数量PartK3==30.523140.446750.4043零件变差PartsVariation(PV)60.374270.3534==80.337590.3249100.3146总变差TotalVariation(TV)==判定标准DecideCriterion极差图Rangechart分析评价措施Analysisandaction判定Decide良好Excellent10%≤%R&R≤30%：量测系统状况可以接收，但需改进Acceptedbutneedimprovement；30%%R&R100%：量测系统必须改进Rejectedandmustbeimproved。2)数据分级数NDC经四舍五入取整后，必须大于或等于5TheNDCistruncatedtotheintegerandoughttobegreaterthanorequalto5。0.550668基于过程变差Baseonprocessvariation基于零件公差Baseonpartsspec基于过程能力BaseonprocessPP1)   0%%R&R10%：量测系统状况良好Excellent；公式AFormulaA99.66%0.548802有效分辨率AvailabilityResolution(NDC)=1.41*（PV/R&R）基于零件变差Baseonpartsvariation170.00%0.0000008.23%0.045295Datasheet：基于零件变差baseonpartsvariation测量系统分析MSA%总变差Totalvariation（TV）8.23%0.045295测量单位UnitUM规格下限LowerLimit过程变差/过程能力ProcessVariation(σ/PP)5.15参数规格Specification1规格上限Upperlimit测量人员OperatorＣCA量具编号EquipmentNO.JS-001基件编号PartNO.测量人员OperatorＢB测量系统分析MSAGR&R---均值极差法Averageandmethod报告编号ReportNO.量具名称Equipment同心度机产品类型Description陶瓷插芯测量人员OperatorＡTotalVariationTotalVariat