必读QC验货指南

Page1of401.检验类型(Inspectiontype)：1.1Finalrandominspection最终随机抽样检验(FRI)；1.2Electricalgoodsmayrequiredaduringproductioninspection(DUPRO)inspection.ThisrequirementwillbeagreedwiththeproductmanageratthebeginningoftheNPDprocess。（电器产品可能要做DUPRO验货，该要求将在新产品开发过程一开始由生产经理认可）2.适应范围(Applicablerange):AppliedtoallHomebaseproductpurchasedoutsideUKorEurope.（适应于Homebase在UK或欧洲以外购买的所有产品的验货）3.检验标准(Inspectioncriteria):3.1ANSI/ASQCZ1.4，generalinspectionsamplinglevelII,AQLasperthenatureoftheproduct,listedasbelow:Producttype产品类型CriticaldefectsMajordefectsMinordefectsWoodenKitchenware&Storage,WoodenAccessories,Furniture,BlindsandCurtainPoles,Baskets(Wicker,Seagrassetc)，Handtools,Ironmongery,Doors,Flooring,Resintoiletseats,ChristmasTrees(non-optic)DoorMats,Wire/MetalKitchenAccessories,Tiles木制厨具及存储设备，木制配件，家具，窗帘和窗帘杆，篮子（由柳条，海草等制成），手工工具，铁器类，门，地板，树脂马桶坐圈，圣诞树（非光学），门垫，金属丝/金属做的厨房附件，瓷砖01.54.0LowRiskElectrical(seenote1),lightbulbs,SimpleTorches,FurniturewithGlass,Ceramic,Metal,Glass,Plastic,Candles,Non-GasBBQs,FormulatedProductsandTextiles,MainslampsandLightChains,MetalandResinfurniture.MetalandPlasticCurtainPoles,BatteryPoweredToys危险性较低的电器产品（见注释1），灯泡，简单手电筒，含玻璃的家具，陶瓷，金属，玻璃，塑料，蜡烛，BBQ（非燃气），用配方制造的产品和织物，灯和灯串，金属和树脂做的家具，金属和塑料做的窗帘杆，用电池供电的玩具01.54.0GasAppliancesandHighRiskElectrical(seenote2),LampsandLightChainswithaTransformer,AirCoolers,FanHeaters,OilFilledRadiators,Fans,WaterPumps,RechargeableTorches,PowerTools,FibreOpticChristmasTrees,ToysPoweredviaaTransformer燃气用具和高危险性的电器产品（见注释2），带变压器的灯和灯串，空气冷却器，暖风机，油散热器，风扇，水泵，充电手电筒，电动工具，光纤圣诞树，用变压器供电的玩具01.54.0Note1–Simpleelectricaldeviceswithouttransformers,motorsorelectroniccircuits.（注释1—无变压器、马达或电路的简单电器设备）Note2–Electricaldeviceswithtransformers,motors,electroniccircuitsandproductswithabatteryrechargingfeature.（注释2—有变压器、马达、电路的电器设备以及有电池再充电功能的产品）Page2of403.2ItshouldbenotedthatincertaincircumstancesotherAQLlevelsmaybeapplied.（有些情况下也可能采用其它的AQL等级）4.定义4.1HomebaseRetailpackagingorPrimarypackaging:Thepackagingthecustomertakeshome.（零售包装或基本包装，即用户带回家的包装）4.2HomebaseInnercarton:Aninnercartonmeanscontaininganumberofprimarypacks,theninnercartonsarepackedintomaster/shippingcarton.（中箱：指含有多个基本包装、然后再装入运输卡通箱的内箱）4.3HomebaseTransitpackagingorSecondaryPackaging:Thepackagingisusedintransportingtheproductfromfactorytostore（运输包装，即将产品从工厂运到商场的包装）4.4HomebaseMulti-partitems:Largeproductispackedinto2ormorecartonsandeachcartonhasarticlenumber.（Multi-part产品是指产品分成2个以上的卡通箱包装，每个卡通箱上都有articlenumber）5.Quantitycheck（数量检查）Shouldbe100%Completedandatleast80%packedwhentheFRIisconducted..(FRI验货时，要求100%完成而且至少80%已包装）6.InspectionItem（检验项目）6.1Visualcheck（外观检查）6.1.1Workmanship:poorworkmanshipincluding:sharpedgesonmetalparts,poorcolourmatching,paintruns,misalignedlabels,soiledproductorpackaging,etc.(Someofthesemaybeshownasminordefects).无不良工艺，如金属部分有利边，色差，喷漆不良，标签未对准，产品或包装有污渍（其中一些缺陷可判为MINOR）6.1.2Productdescription,styleandcolour(againstHomebasespecificationandsignedcolourorsealingsamples).（产品描述，款式和颜色与Homebase的SPEC.、颜色号或客板相符）6.2LabelsandinstructionsasperHomebase’sexamples（标签和说明书与HBSPEC中的样本一致）6.3ShippingmarksasperHomebase’sspecification（箱唛与HB的SPEC要求的一致）6.4PackingincludingpackagingtypeanddescriptionasperHomebase’sspecification（包装类型和描述与HB的SPEC要求的一致）6.5Assemblycheck(5%ofsamplesize,accordingtoenclosedinstructions)（根据说明书做组装测试，数量为抽样的5%）Page3of406.6Barcodescannabletest（100%，条码扫描测试）6.7Productmeasurementcheck(5%ofsamplesize,asperthetolerancesintheHomebase’sspecification)（产品尺寸测量，数量为抽样的5%，结果在HB的SPEC.给定的公差范围内）6.8Cartondimensionandweightcheck(5%ofsamplesize,aspertheHomebase’sspecification)（卡通箱尺寸及重量检查，数量为抽样的5%，结果与SPEC的要求比较，如有误差，只需要REMARK在报告中，不需要ONHOLD报告）6.9Batchcodecheck(AspertheHomebase’sspecification)（批代码检查，与SPEC.描述的方法是否一致）6.10Droptest（落地测试）1cartonforallproductshippedinacartonexceptthatproductisinherentlyfragile(forexample;beingmadefromorcontainingglassorceramicmaterials)orlargeitemsoffurniture(forexample;tables,chairsandbeds).Itshouldbenotedthatformostproducts,failuretomeettherequirementsofthedroptestwouldnotnecessarilyconstitutearejectionoftheshipment.ItwillhoweverprovideHomebasewithanindicationofthelevelsofstocklosslikelytobeexperiencedduringhandlingandtransit.Ifalivepartisexposed,onelectricalitems(mainsprovidedwithaplug)afterthedroptest,thiswillbeconsideredasacriticalfailure.所有装在卡通箱内运输的产品做1箱，但易碎产品（如产品由玻璃、陶瓷制成或含玻璃、陶瓷材料）或者大型家具（如桌子、椅子和床）除外。对大多数产品而言，落地测试FAIL不必使出货REJECT，但可以让Homebase了解产品在搬运过程中可能遭受的损失。对于电器产品（带插头的电源），如果落地测试后带电部件裸露在外，判为CRITICAL。对于大型家具，如有可能，落地测试时垂直放置产品，推倒一次。DropTestProcedure（落地测试程序）1.Weighthecartonandrecordtheweight.（称卡通箱重量并做记录）2.Dropthecartonaccordingtoitsweightasshownisfollowingtable:（根据下表中卡通箱的重量相对应的跌落高度做落地测试）Weight（重量）DroppingHeight（跌落高度）0to10Kg1.0m10to18kg0.75m18to25Kg0.50m25kgandaboveStandpackageuprightandpushoveronce（垂直放置，并推倒一次）Recordthedroppingheightused.（记录使用的跌落高度）3.Sequenceofimpacttest（冲击测试）Page4of40Step1:themostfragileface-3corner(2-3-5)（第一步：最容易受损的三个面相交的那个角，或2-3-5角）Step2:theshortestedgefromthecorner（第二步：最短边）Step3:thenextlongestedgefromthecorner（第三步：较长边）4.Openthecarton,checkandreportifanydamage,deformation,orcolourmigrationiscausedbytheimpacttest.（打开箱子，检查并报告冲击测试后