先期产品质量策划APQP在彩印钢化玻璃加工中的应用研究

上海交通大学硕士学位论文先期产品质量策划（APQP）在彩印钢化玻璃加工中的应用研究姓名：陈坤申请学位级别：硕士专业：项目管理指导教师：黄征20081011APQPAPQP:AdvancedProductQualityPlanningAPQPISO/TS169497.1ISO/TS16949APQPAPQPAPQPISO9001-APQPAPQPAPQPAPQPADVANCEDPRODUCTQUALITYPLANNINGAPLLICATIONRESEARCHINCOLORINGTEMPERATEDPROCESSINGABSTRACTAPQPAdvancedProductQualityPlanningandqualityplanarereleasedbyChrysler,Ford,GeneralMotorsAdvancedProductQualityPlanningandqualityplanteamapprovedbythem,todefine,working-outandregulatefortarget,task,stepandplanningofproductandserviceexpectedandrequestedbycustomer,toinsuretoachievetheactivityofrequirementrequested.theyareusedtoinsurequalityandimprovemanagementinautoindustry,includingsupplierchain,toassurequalityandimprovemanagement.AdvancedProductQualityPlanningandQualitycontrollingmanualareplanningrequirementofISO/TS16949item7.1PlanningrequirementofProductrealizationandmethodalso.Areoneof5methodofISO/TS16949.moreandmorecompanyareusingAdvancedProductQualityPlanningwithdailyoperationandrequiretheirsupplier.Colorfulprintingtemperatedglasshavereadyreachedthegoodphaseaftertemperatedglassdevelopedmorethentenyears,andapplyingmoreandmorefield,e.g.goodperformanceincar,ship,furniture,domesticappliancesetcindustry.theyaregoodpartssteadofplastic,stainlesssteeletc.andgoodchoice.andmostlycompanyarebigandgoodmanagementcompany,ofcoursetheyrequestsuppliertoprovidestableandgoodproducts.thatrequestsupplierarerunninggoodsystemandtools.AdvancedProductQualityPlanning(APQP)areoneofgoodchoiceandrequestandhavegoodresult,butmostlycompanyhavelessexperienceofAdvancedProductQualityPlanning(APQP),soit’simportantandurgenttoresearchAdvancedProductQualityPlanning(APQP)toapplycolorfulprintingtemperatedglassprocessing.ThistextareresearchingAdvancedProductQualityPlanning(APQP)toapplycolorfulprintingtemperatedglassprocessingbasedISO9001QualitymanagementsystemandAdvancedProductQualityPlanning(APQP)etc.toolswithstandard,technical,experienceofcolorfulprintingtemperatedglassprocessing.Throughconstructionandsystematismmethod,createandmakeactiontimesheet,fromconceptdesign,designdevelopment,processingdevelopment,trialrunning,massproductiontoallprocessfeedback,correctionactionandcontinuanceimprovingactionwithteameffortandlandscapeorientationfunctiongroupetcimportantmethod,creatednessaryprocedure,standardandcontrolplanningandmethod,toreducecontinuanceproductrisk,continuanceimproving,makeproductstomeetwellcustomerrequestandexpectation.WhenrunningAdvancedProductQualityPlanning(APQP),toreducecontinuancetimeandrejects,andreceivedmoreordersandsatisfactionfromcustomer,andimprovedcommunionandcooperationbetweendepartmentanddepartment,andbetweencompanyandcustomer,havegotgoodbenefit.KEYWORDS:AdvancedProductQualityPlanning(APQP),GlassProcessing,NewProduct,ProductChange,QualityPlanning11APQPAdvancedProductQualityPlanning)APQPISO/TS169497.1ISO/TS16949APQPAPQPAPQPAPQP/APQPAPQPMikeMazurAPQPAPQPAPQP1.1APQP1.2APQP21.3APQPAPQP1.4APQP1.5APQP32(APQP)()APQPAPQP2114/42.22232.40APQP12345012345512.4APQP//2.4.162.4.2QFD2.4.32.4.42.4.52.4.6/72.4.7/2.4.8/2.4.9/2.4.102.582.5.1//QFDDOE9/2.5.21)/23/4//5///67/89//101112/13/10//////////24//21//22/2325261114/15/16//1718FMEA192021OEM22////23/12///24/25//262.5.3,,33,13/32.62.6.12.6.2●142.6.3fishboneIshikawafeather2.6.4/123456IDFACEOD05102030XCXCXXLLXXXCLX2.6.5PertGant2.6.6DOE15/2.6.72.6.8DVP&RDVP&R/DVP&R2.6.9POKAYOKEPOKAYOKE162.6.102.6.11QFDQFDQFDQFDQFDIQFDQFDQFD2.6.12FMEAFEMADFMEAFMEA,PFMEAFMEA,FMEA,FMEA,,FMEAFMEA,/,17/FMEAFMEA()FMEAFMEA,FMEA,(),()FMEA,FMEAFMEA()FMEAFMEA,2.6.13MSA/18R&R(Bias)(Stability)(Linearity)R&R(Repeatability)(Reproducibility)2.6.14SPCSPCStatisticalProcessControl(Statistics)()(population)()(samples)(centraltendency)(averagemean),(range),(variance)(standarddeviation).(process)//(control)SPCSPC:SPC,SPC19SPC(ControlChartsforVariables)(X-RChart)(X-Chart)(X-RChart)(X-MRChart)(ControlChartsforAttribute)(PChart)(PnChart)(CChart)(UChart)2.6.15PPAPPPAPProductionPartApprovalProcessP(Production)P(Part)A(Approval)P(Process)/PPAP/////(////)PPAPPPAPPPAPPPAPPPAP20PPAPPPAPPPAP5PPAP1.()2.()3./4./5.216.1212127.///8.PFMEADFMEA9./2233.1DFMEAAPQPPFMEACPMSASPCMSA233.23.3SPC100%PFEMADFEMASPC0APQP12345012345DFMEAPFMEAMSASPCPPAP243.46/APQPAPQPAPQP2544.14.1.14.1.20APQP12345012345MSASPCPPAPPFEMADFEMA267:///4.1.3/4.1.3.1/,4.1.3.2/27/4.1.3.3(QFD)/4.1.4/R&D4.1.5//28GB15763.2-20052GB/T11944-2002GB9962-1999CNCA04C0282006CJ/T157-2002GB9656-20034.1.6///4.1.7,/4.1.8/294.1.94.1.10/PPM4.1.11//4.1.12/1304.1.1391,,,2,,,,3,4315FMEA104.1.14APQP/FMEA324.1.15//4.20APQP12345012345MSASPCPPAPPFEMADFEMA3311DFMEA/4.2.1DFMEADFMEASFMEA2FMEA/DFEMADFMEADFMEADFMEAFMEA4.2.234(+/-0.5mm+/-0.3mm)(60(4mm),40(4mm))()()/4.2.3„„12//QAQAQAQAQAQAQA4.2.4,35///DFMEADOEDVP&R4.2.53/4.2.6//364.2.74.2.84.2.8.137134.2.8.214um20%901104/255030cm30505306040%4.2.91INTEC202mmF.D.0.25F.D.5.43mm554mm60(CRT)max3EDGEDISTORTIONEDGELIFT3LIFT0.2%EDGEWAVE-/0.3O.A.V(8mm)C.A(SnO2)0.5m2CULIFTFINEFAULTS(40cmx)238ECO4.2.10DFMEA/1539/4.2.114.14.2.12//4016//1mm0~4000mm;1.5m;.0.01mm0~25mm0.05mm0~1500mm,;,0.1mm0~25mm-50x50mm10~3001mm/10g---4.