PFMEA客户版本

第1页，共64页SOR号码/名称：FMEA号码：SORNo./Name：FMEANo.InitialsubmissionOTSsubmissionupdatedPPAPsubmissionupdatedproductionupdated零件号码PartNo.：7911011-SC01车型/年度Mode/year：东风小康F507S/8编制人Made：联系电话Tel：核心小组Coreteam：最新修改日期Latestmodificationupdate：2017.3.3供应商批准人Suppleirapproval：设计项目或过程功能要求Designitemsorprocessfunctionrequirement潜在失效模式Potentialfailuremode失效的潜在后果FailurepotentialresultS特性分类失效的潜在起因/机理Failurepotentialcause/mechanismO现有过程控制预防Currentprocesscontrol现有过程控制探测CurrentprocesscontrolDRPN建议的措施Actionsuggested负责人/部门/计划完成日期Resp./Dept./Planningdate采取的措施ActionadoptedSOD材料跌落损坏，部分报废Materialsdamageduetodrop,partofproductwasscrapped61954无N/A仅分检Sortingonly21918无N/A未放入待检区Notstorageintheinspectionarea对操作或操作者而言有轻微的不方便或无影响Slightdisconvenienceornoinfluencetooperatorandoperating1199无N/A材料混放Materialsmix无报废或100%返工（线上）Noscrapor100%reworking(online)31927无N/A潜在失效模式及后果分析（PFMEA）零件名称Partname：高音扬声器S01材料入厂Materialsincoming1、搬运规程规定不明确Conveyingregulationisnotambiguity2、未按规程搬运Notconveyaccordingtoregulation搬运过多Conveytoomuch1、明确搬运规程Confirmconveyingregulation2、绩效考核Performancecheck通过间接或随机检查来实现控制ControlbyindirectinspectionorrandominspectionP.7911011-SC01H3A 生产更新PPAP提交更新OTS提交更新首次提交第1页第2页，共64页设计项目或过程功能要求Designitemsorprocessfunctionrequirement潜在失效模式Potentialfailuremode失效的潜在后果FailurepotentialresultS特性分类失效的潜在起因/机理Failurepotentialcause/mechanismO现有过程控制预防Currentprocesscontrol现有过程控制探测CurrentprocesscontrolDRPN建议的措施Actionsuggested负责人/部门/计划完成日期Resp./Dept./Planningdate采取的措施ActionadoptedSOD操作者未按规定操作Inspectordidnotoperatebasedonregulation1绩效考核Performancecheck通过间接或随机检查来实现控制Controlbyindirectinspectionorrandominspection954无N/A测量仪器失准Inaccurateinstrumentmeasuring1定期进行计量器具检定Checkthemeasuredeviceperiocally945无N/A量具选择不合适Notsuitablegaugewaschose1检规规定使用量具Confirmthemeasuredevice945无N/A测量环境不符合要求Notmeettestingenvironmentrequirement1规定测量环境Regulatemeasuringenvironment945无N/A抽样不均衡Imbalancespot-check1绩效考核Performancecheck945无N/A抽样少Littlespotcheck1绩效考核Performancecheck945无N/A4操作者未按规定操作Inspectordidnotoperatebasedonregulation1绩效考核Performancecheck936无N/AS02材料检验Materialsinspection失真、灵敏度、频响曲线、F0、BL、Q值、KMS曲线不合格Partofperformanceindexissubstandard(Distortion,sensitivity,Frequencyresponsecurve,F0,BL,ValueQ,KMScurve)漏检、误判Leaktocheck&wrongjudgement6第2页第3页，共64页设计项目或过程功能要求Designitemsorprocessfunctionrequirement潜在失效模式Potentialfailuremode失效的潜在后果FailurepotentialresultS特性分类失效的潜在起因/机理Failurepotentialcause/mechanismO现有过程控制预防Currentprocesscontrol现有过程控制探测CurrentprocesscontrolDRPN建议的措施Actionsuggested负责人/部门/计划完成日期Resp./Dept./Planningdate采取的措施ActionadoptedSOD测量仪器失准Inaccurateinstrumentmeasuring1定期进行计量器具检定Checkthemeasuredeviceperiocally936无N/A量具选择不合适Notsuitablegaugewaschose1检规规定使用量具confirmthemeasuredevice936无N/A测量环境不符合要求Notmeettestingenvironmentrequirement1规定测量环境Regulatemeasuringenvironment936无N/A抽样不均衡Imbalancespot-check1绩效考核Performancecheck936无N/A抽样少Littlespotcheck1绩效考核Performancecheck936无N/A材料混放Materialsmix无报废或100%返工（线上）Noscrapor100%reworking(online)3物料存放区域混乱，标识不明确Storageisconfusion,markingisambiguity1按原材料仓库管理办法做好标识Refertomanagementregulationtomark100%自检Self-inspection随机抽查spotcheck824无N/A产品性能指标超差、材料报废Performanceparameterexceedthetolerance&materialscrapped61636无N/A仅分检Sortingonly21612无N/AS02材料检验MaterialsinspectionS03材料仓储Materialsstorage有分检或100%返工Sortingor100%Reworking贮存条件不符合要求Storageconditiondon'trefertoregulation漏检、误判Leaktocheck&wrongjudgement材料变形、变质Materialsdistortion4对仓储温湿度进行规定Confirmthestoragetemperature通过间接或随机检查来实现控制Controlbyindirectinspectionorrandominspection每日点检仓储环境Checkthewarehouse'stemperatureeveryday第3页第4页，共64页设计项目或过程功能要求Designitemsorprocessfunctionrequirement潜在失效模式Potentialfailuremode失效的潜在后果FailurepotentialresultS特性分类失效的潜在起因/机理Failurepotentialcause/mechanismO现有过程控制预防Currentprocesscontrol现有过程控制探测CurrentprocesscontrolDRPN建议的措施Actionsuggested负责人/部门/计划完成日期Resp./Dept./Planningdate采取的措施ActionadoptedSOD物料发放多Toomuchmaterialprovided对操作或操作者而言有轻微的不方便或无影响Slightdisconvenienceornoinfluencetooperatorandoperating12816无N/A物料发放少Toolittlematerialprovided无报废或100%返工（线上）Noscrapor100%reworking(online)32848无N/A影响产品性能affectproductperformance61848无N/A100%返工仅分检100%RepairingSortingonly51840无N/A无胶液Noglue对操作或操作者而言有轻微的不方便或无影响Slightdisconvenienceornoinfluencetooperatorandoperating1操作者漏涂Operatormissedgluing1100%目测检查100%Visualcheck88无N/A胶液多Muchglue失真、灵敏度、频响曲线、F0、BL、Q值、KMS曲线不合格Partofperformanceindexissubstandard(Distortion,sensitivity,Frequencyresponsecurve,F0,BL,ValueQ,KMScurve)5出胶时间长,胶枪压力大Longgluetime,stronggluepressure12次/天点检设备参数,记录在设备日常点检表上RecordingparametersofEquipmenttoEquipmentdailycheckingformtwiceaday1次/2小时，每天测4次胶量，5组/次，Xbar-R控制图监控Checkthegluevolume4timesaday,oncefivegroups,Xbar-Rdrawingmonitoring630无N/AS04领料GettingmaterialsM1粘音圈Gluingvoicecoil物料发放或领用错误wrongmaterialsprovidedorgot△未按规定操作Notoperateaccordingtoregulation物料存放区域混乱，标识不明确Storageisconfusion,markingisambiguity绩效考核Performancecheck按原材料仓库管理办法做好标识refertomanagementregulationtomark100%目测检查100%Visualcheck发料员及领料员双重100%目测核对数量100%viewcheckwhenprovidedandgotbystoragestaffandreceivedstaff第4页第5页，共64页设计项目或过程功能要求Designitemsorprocessfunctionrequirement潜在失效模式Potentialfailuremode失效的潜在后