焊接工艺评定A106-B

LG—CPFCC管道PROJECTFORPIPING发行：中国石油天然气第一建设公司Issuedby：ChinaPetroleumFirstConstructionCorporationREV.CA:IdenticalB:ModifiedC:NewNo.ofpagesofAttachments(ifany)areasfollows:AttachmentNo:SIGNER签名DATE日期编制PreparedBy审核CheckedBy批准ApprovedBy批准ApprovedByCPFCCLGXINDA修改评语Modification-Observation中国石油天然气第一建设公司编制的文件未经本公司同意不得外用、复印和泄漏。ThisdocumentisthepropertyofCPFCC.Itmustnotbeused,reproduced,transmittedordisclosedwithoutthewrittenpermissionofCPFCC.DocumentNo：YJ-VCM-PQR001DocumentTitle：碳钢管道焊接工艺评定报告PROCEDUREQUALIFICATIONGRECRDFORCARBONSTEELPIPING中国石油天然气第一建设公司ChinaPetroleumFirstConstructionCorporation焊接工艺评定报告ProcedureQualificationRecord评定标准/QualifiedStandardJB4708-2000焊接方法/WeldingProcessGTAW+SMAW焊接位置/WeldingPosition5G接头类型/TypeofJointBUTT规格/SpecsΦ168.28×18.26mm母材/BaseMaterialA106GrB填充材料/FillerMaterialE4315(J427)+H08Mn2SiA文件类型：评定报告/Documenttype:QualificationReport级别无/ClassNA发行：中国石油天然气第一建设公司Issuedby：ChinaPetroleumFirstConstructionCorporationYJ-VCM-PQR-001中国石油天然气第一建设公司编制的文件未经本公司同意不得外用、复印和泄漏。ThisdocumentisthepropertyofCPFCC.Itmustnotbeused,reproduced,transmittedordisclosedwithoutthewrittenpermissionofCPFCC.工艺评定/P.Q.R报告号Rep.NoA106Gr.B-G18.26-(GTAW+SMAW)V5G翻译修改版ARev.interpretA目录/Contents页/Page1/11目录/Contents1.修改页/Revisionpage/结论页/Conclusionpage.....................................................................22.焊接工艺数据单/Weldingproceduredatasheetp1/2.............................................................33.焊接工艺数据单/Weldingproceduredatasheetp1/2.............................................................44.有效范围/Rangeofvalidity.....................................................................................................55.焊接试验报告/Weldingtestreport..........................................................................................66.力学性能试验报告/Testsreportofmechanicalproperty........................................................7附件/Appendix射线探伤报告/Radiographicexaminationreport横向拉伸试验报告/Transversetensiletest弯曲试验报告／Bendtestreport硬度试验报告/Hardnesstest工艺评定/P.Q.R报告号Rep.NoA106Gr.B-G18.26-(GTAW+SMAW)V5G翻译修改版ARev.interpretA修改版页/结论RevisionPage/ConclusionPage页/Page2/11技术规程修改RevisionofTS评论Comments此版为翻译修改A版ThiseditionisinEnglishandrevisedA本版第一次发布Thefirstissuance根据JB4708—2000AccordingtoJB4708—2000报告的结论/Conclusionofthereportby接受/Accepted■不接受/Rejected□名字签字NameSignature日期Date名字签字NameSignature日期Date报告Report编写Preparedby审核Reviewedby批准Approvedby工艺评定/P.Q.R报告号Rep.NoA106Gr.B-G18.26-(GTAW+SMAW)V5G翻译修改版ARev.interpretA试验接头/TestCoupon页/Page3/11焊接工艺数据单/WeldingProcedureDataSheetP1/2破口准备图/EdgePreparationDrwaing焊道分布图/PassArrangementDrawing母材/BaseMetal部件1/Component1部件2/Component2钢号/GradeASTMSA106Gr.BASTMSA106Gr.B炉批号/HeatorLotNoNANA尺寸/DimensionsΦ168.28×18.26mmΦ168.28×18.26mm接头类型/TypeOfJoint对接接头（V形坡口）/ButtWeld(VGroove)准备方式/PreparationMethod热切割和打磨或机加工Oxygencuttingandgrindingormachining组对方式/Fit-upMethod加丝GTAW点焊包括在焊缝中GTAWtackweldswithfillermetal(includedintheweld)清洁/Cleaning钢丝刷和或打磨清洁/Brushingand/orGrinding预热温度/PreheatingTempθmax：NA℃层间温度/InterpassTempθmax：200℃后热处理PostheatingTreatment后热处理温度/PostheatingTemp：NA℃后热保持时间/PostheatingHoldingTime：NAh消除应力热处理StressrelievingHeattreatment加热速率/HeatingRateNA℃/h保持温度/HoldingTempNA℃保持时间/HoldingTimeNAh冷却速率/CoolingRateNA℃/h60±5°18.260-30-3312345工艺评定/P.Q.R报告号Rep.NoA106Gr.B-G18.26-(GTAW+SMAW)V5G翻译修改版ARev.interpretA试验接头/TestCoupon页/Page4/11焊接工艺数据单/WeldingProcedureDataSheet焊道类型//TypeOfPasses第一焊道1stPass第二、三焊道2nd,3rdPass第四、五焊道4th,5thPass焊接位置和方向WeldingPosition&Direction5G5G5G焊接方法/WeldingProcessGTAWSMAWSMAW填充材料（焊丝或药皮焊条）FillerMaterial(wireorcoveredelectrode)钢号Grade牌号/TradeH08Mn2SiAE4315(J427)E4315(J427)AFNORNANANAAWSNANANA尺寸(mm)/DimensionsΦ2.5Φ3.2Φ4.0极性/Polarity正接反接反接保护气体ShieldingGas种类Grade焊接/Welding氩气NANA背面/BackingNANANA流量Flow(1/min)焊接/Welding5-12NANA背面/BackingNANANA非熔化电极种类RefractoryElectrodeGrade钨极WCE-20NANA直径(mm)/Diameter极性/PolarityΦ2.5,正接NANA电气参数ElectricalParameters类型（交流或直流）Type(ACorDC)直流/DC直流/DC直流/DC电流范围CurrentRange(A)80-11090-120140-180电压范围VoltageRange(V)10-1520-2520-25送丝速度/WireFeedSpeed(m/min)NANANA焊接速度/TravelSpeed(cm/min)4-76-96-12线能量/HeatInput(KJ/cm)NANANA线性焊道或摆动焊道StringBeadorWeaveBead线性焊道摆动焊道摆动焊道工艺评定/P.Q.R.报告号Rep.NoA106Gr.B-G18.26-(GTAW+SMAW)V5G翻译修改版ARev.InterpretA标准或程序StandardorProcedureJB4708-2000页/page5/11焊接工艺评定的有效范围RANGEOFVALIDITYOFWELDINGPROCEDUREQUALIFICATION1．车间（或现场）/Shop(orsite)：中国石油一建公司任一车间或现场/WorkshoporsiteofCPFCC2．母材钢种/BaseMatalGrade符合国标JB4708—2000：A106Gr.B/或者相当AccordJB4708—2000：A106Gr.B/orEquivalent3．母材形式和尺寸/BaseMetalShapeandDimensions适用于JB4708—20005mm≤t≤36.52mm的所有对接焊缝/所有厚度的角接焊缝。Scope:JB4708—20005mm≤t≤36.52mmButtWelding/AllthicknessforFilletWeld.4．焊接方法/WeldingprocessesGTAW+SMAW·点焊/TackWelding：GTAW·第一焊道/FirstPassandSecondPass：GTAW·填充焊道/FillingPasses：SMAW5．填充材料和保护介质/FillerMaterialsandShieldingMedia填充材料/FillerMaterials：WireH08Mn2SiAφ2.5mm和E4315，φ3.2mm／φ4.0mm保护气体/ShieldingGas：8-15L/min,流量/Flow：8-15L/min6．接头类型/TypeofJoint对接和角接/ButtWeldandJointWeld7．焊接位置和方向/WeldingPositionandDirection所有位置/All8．焊接参数/WeldingParameters焊接电流GTAWWeldingcurrent：φ3.2mm,80—110ASMAWWeldingcurrent：φ4.0mm,90—120A9．热处理/HeatTreatmentNA工艺评定/P.Q.R.报告号Rep.N