机加工质量控制计划范例-HT

恒太机械（上海）有限公司HT(Shanghai)Co.,Ltd.PDDA6606/12/2A01-002Coneng2010.5.15Rev.DateRevisedbyB10/DecLuXianmingHT零件图号/版本LXPartNo./Rev.零件名称PartName/Description：Thedocumentformathasbeenchanged控制计划ControlPlan(Process)客户名称CustomerName：客户零件图号/版本CustomerPartNo./Rev.RevisedItem初始制定日期OriginalMakedDate：ControlPlanRevisedMinutesDate（Orig.）日期（原订）：Date（Rev.）日期（修订）：CoreTeam:核心小组FirstInspection首检ProcessInspection过程检查Finalinspection最终检查Materialtype材质Americancode:AISI12151.Checkthematerialcertification2.Thirdpartytestonetimetwoyears1.检查材质证明书2.每年一次第三方检测1份/BatchIncominginspectionreport进料检验报告(编号：LCN-8F041D)Closeoff/Returntosupplier隔离/退货Outerdiameter外径Ф28-0.03Micrometer千分尺(0~25mm)45138483Incominginspectionreport进料检验报告(编号：LCN-8F041D)Closeoff/Returntosupplier隔离/退货Striagtness直线度Striagtnessthan0.5mm/1000mm弯曲程度1000mm范围内小于0.5mmInspectioninthedesignatedareawelterthematerial在指定区域内滚动检查Incominginspectionreport进料检验报告(编号：LCN-8F041D)Closeoff/Rework/Sort隔离/返工/全检Surfacedefects表面缺陷NoScratch,Rust...无拉伤、无锈斑……Visualcheck目视Incominginspectionreport进料检验报告(编号：LCN-8F041D)Closeoff/Returntosupplier隔离/退回供应商Sendoutmaterial发料Sendwrongmaterial发错料Colormark颜色标识Greenmark绿色标识Theoperatorandwarehousekeepercheckeachother操作员人员和仓库管理员互相检验Returntowarehouse/closeoff退回仓库/隔离20Turning车削加工L-35Revolution转数Makeprogram编程A01-002Programchecking程序确认Programcheckingreport程序确认报告（报告编号：LCN-6F050)Correctedtheprogram修改程序Clamptooling刀具夹头紧固Nodisentangle要求夹紧无松开动Checktoolinganddevice用工具检查有无松动ToolingSheet刀具清单（编号：LCN-7F106)Checkbytechnicmanager技术经理审核1.TurningFacing光平面Turningtool车刀TurningFacing光平面Rev转速3000rad/minF进刀量=0.03mm/rTechniceSize工艺尺寸Reset-up重新调整2.Drillinghole钻孔Drillingtool钻头Centerhole中心孔Rev转速2500rad/minF进刀量=0.03mm/rΦ5.0TechniceSize工艺尺寸Reset-up重新调整3.BrillingHole镗孔Boringtool镗刀20Holediameter孔径Rev转速3000rad/minF进刀量=0.02mm/rΦ5.6+0.2Pinggauge塞规(UGZ-***-0001/UGZ-***-0001)3pcs/MachinestartuporChangetool1pcs/3HAQL1.5C=0Inspectionreport(PIRA01-002)检验报告(报告编号：A01-002)Closeoff/Rework隔离/返工42Angle角度20°Contracer轮廓仪(DD-0009)3pcs/MachinestartuporChangetool1pcs/3HAQL1.5C=0Inspectionreport(PIRA01-002)检验报告(报告编号：A01-002)Closeoff/Rework隔离/返工19Holediameter孔径Φ5.9±0.1Projector投影仪(490127)3pcs/MachinestartuporChangetool1pcs/3HAQL1.5C=0Inspectionreport(PIRA01-002)检验报告(报告编号：A01-002)Closeoff/Rework隔离/返工16Radius圆角17.5+0.02/-0.03HeightTester0~30mm(01194)高度规3pcs/MachinestartuporChangetool1pcs/3HAQL1.5C=0Inspectionreport(PIRA01-002)检验报告(报告编号：A01-002)Closeoff/Rework隔离/返工15Angle角度14.5+0.2Projector投影仪(490127)3pcs/MachinestartuporChangetool1pcs/3HAQL1.5C=0Inspectionreport(PIRA01-002)检验报告(报告编号：A01-002)Closeoff/Rework隔离/返工Reameringtool铰刀32Angle角度Rev转速1000rad/minF进刀量=0.02mm/r20°Contracer轮廓仪(DD-0009)3pcs/MachinestartuporChangetool1pcs/3HAQL1.5C=0Inspectionreport(PIRA01-002)检验报告(报告编号：A01-002)Closeoff/Rework隔离/返工21Holediameter孔径Φ5.5+0.02/-0.005Pinggauge塞规(UGZ-***-0001/UGZ-***-0001)3pcs/MachinestartuporChangetool3pcs/3HAQL1.0C=0Inspectionreport(PIRA01-002)检验报告(报告编号：A01-002)Closeoff/Rework/Scrap隔离/返工/报废5.Dillinghole钻孔Drillingtool钻头Holediameter孔径Rev转速2500rad/minF进刀量=0.03mm/rΦ10Processtechnicesize过程工艺尺寸Reset-up重新调整6.Boringhole镗孔Boringtool镗刀18Holediameter孔径Rev转速3000rad/minF进刀量=0.02mm/rΦ12.2+0.04/0Pinggauge塞规(UGZ-***-0001/UGZ-***-0001)3pcs/MachinestartuporChangetool3pcs/3HAQL1.0C=01.Inspectionreport(PIRA01-002)2.SPCcontrol1.检验报告(报告编号：A01-002)2.SPC控制Closeoff/Rework/Sort隔离/返工/全检37Jumpness全跳动ConcentricityGage同轴度仪(19753-A-10P)3pcs/MachinestartuporChangetool3pcs/3HAQL1.0C=0Inspectionreport(PIRA01-002)检验报告(报告编号：A01-002)Closeoff/Rework隔离/返工keywindow/Phone：主要联系人/电话：CustomerEngineeringApproval/Date(IfRequired)顾客工程批准/日期（如需要）：ControlPlan控制计划***-CP-******Keywindow/Phone：主要联系人/电话：CustomerPartNo./Rev.客户零件编号/版本:Part/ProcessNo.零件/过程编号CustomerQualityApproval/Date(IfRequired)顾客质量批准/日期（如需要）：OtherApproval/Date(IfRequired)其它批准（如需要）4.Reameringhole铰孔10IncomingInspection进料检验OtherApproval/Date(IfRequired)其它批准（如需要）：PartName/Description零件名称/描述:10PCS/Batch10PCS/BatchSupplier：供方：ProcessName/OperationDescription过程名称/操作描述Machine,Device,Jig,ToolsForMfg.机器、装置、夹具、工装Characteristics特性No.编号Product产品Process过程ProductCharacteristicClass产品特性分类EvaluationMeasurementTech.评价/测量技术ProcessCharacteristicClass过程特性分类ReactionPlan反应计划Methods方法Product/Process/Spec./Tolerance产品/过程/规格/公差ControlMethod控制方法Sample样件10PCS/BatchFirstInspection首检ProcessInspection过程检查Finalinspection最终检查Part/ProcessNo.零件/过程编号ProcessName/OperationDescription过程名称/操作描述Machine,Device,Jig,ToolsForMfg.机器、装置、夹具、工装Characteristics特性No.编号Product产品Process过程ProductCharacteristicClass产品特性分类EvaluationMeasurementTech.评价/测量技术ProcessCharacteristicClass过程特性分类ReactionPlan反应计划Methods方法Product/Process/Spec./Tolerance产品/过程/规格/公差ControlMethod控制方法Sample样件7.TurningOutsideDiameter车外圆Turningtool车刀4Outsidediameter外径Rev转速2500rad/minΦ14.03Projector投影仪(490127)3pcs/MachinestartuporChangetool1pcs/3HAQL1.5C=0Inspectionreport(PIRA01-002)检验报告(报告编号：A01-002)Inspectionreport(PIRA01-Closeoff/Rework隔离/返工Chamfer倒角F进刀量=0.03mm/r1.4±0.015Projector投影仪(490127)3pcs/MachinestartuporChangetool3pcs/3HAQL1.0C=01.Inspectionreport(PIRA01-002)2.SPCcontrol1.检验报告(报告编号：A01-002)2.SP