手机生产流程

ManufactureInstructionPurposeIntroducethemobilephonemanufactureprocess,includingmaterialincoming,SMT,FA,Packing,Deliveryandthemainqualitycontrolmethodduringmanufacture•SMT:SurfaceMountingTechnology•FA:FinalAssemblyManufacture:TransferComponents,MaterialorSemi-finishedgoodtofinishedcustomerrequiredgoods.RawmaterialPhoneDeliverytoCustomerFactoryKeyFunctionSMTIEQualityFPLTestProductionManufactureTeamClicktoedittitlestyleSMTFA•EEandEMPartplacementandsolderingonPCB•PCBAleveltest•BB,RFcalibration•BBandRFtest•PhoneleveltestincludingBT,Wireless,Audio;SWDL;Labeling,•Packingaccessory,UG,phonesingiftbox1,TheprocessiscontrolledbyMESsystem;toensurenoteststationmissed.2,IPQCMonitorthemanufactureprocesstomakesurenobigqtyerrormanufactureBoardLevelTestPhonelevelTest[ImageInfo]:ThisimagehasbeenlicensedtobeusedwithinthisPowerPointtemplateonly.Youmaynotextracttheimageforanyotheruse.Packing•MEPartsassemblyRemarks•MESSystem:Manufactureengineeringsystem;usedtouploadmanufactureinformation,suchaskeymaterialinformation,testresults,packinginformation….ProcessSMTProcessAOIRegularcomponentsPlacementReflowVisualInspectionPrintinginspectionSolderPastePrintingIrregularChipPlacementX-RayAOIRegularcomponentsPlacementReflowVisualInspectionPrintinginspectionSolderPastePrintingIrregularChipPlacementTopBottomNote:1.X-RayisSpotcheckinmassproduction.2.SMDorder:Topsidefirst,ThenBottomside3.No0201componentsinWhitney.NounderfillcomponentsinWhitney.EE+MEComponents+PCBPCBASMTLinePic.1Pic.2Pic.4Pic.3FinalAssemblyProcessFAIRearHousing&PCBAAssemblyLCDAssemblyFront&RearHousingAssemblyFAIIFAIProcessFAIIProcessSub-assemblyScrewingScrewingAssembleLCDShieldingShieldingCover(BBandFM)assemblyAssembleKeypadtoFrontHousingFrontHousingSub-assemblyAssembleBatterycoverPackingProcessRearHousingSub-assemblyAssembleSpeakertoRearHousingCosmeticInspectionSealrubberandAudiorubberassemblyCameraandWateringressstickerassemblyAssembleReceivertoFrontHousingMEParts+Audio+LCD+PCBACTROfflineFlashingPSNStationBoardTestWirelessTestManualCITLabellingBeforeSMDAfterFAIAfterSMDAfterFAII1.FlashingSWI1.ProgrammingPSNa2.SW1VersionCheck;UIMTest3.Batterycalibration4.HWIDprograming1.BBTest2.RFcalibration3.RFperformancetest(Calltest)PhoneFunctionmanualTest(ThesameItemasACIT)1.Antennaperformancetest2.BlueToothTest3.GPSTest1.Datacheck2.LabelingProvisioning3.TypeLabelPrintingAutoCIT1.AudioTest2.KeypadTest3.Vibrator,LCD,FM4.Charging,USBAudioTestSWIICamera1.IncludeFocusTest,ViewfinderTest,datelinetest,blemishtestandsoon.MEIDCheck1.MEIDandTypeLabelCheck2.LabelProvisioningDataCheck1.CTRLevelAudioTest1.CustomizedSWFlashingManualCIT:onlyinprotobuildstage,toverifyAutoCITtestresultsAudioTest:ForCTRLevelaudioperformancetest.ProductionTestProcessFAandTestPic.1Pic.2PackageFlowChartPackageaccessories:Headset,USBcable,Charger,Battery,UserGuide,Warrantyleaflet.Labels:GiftBoxlabel,SNLLabel,MIDlabel,WeightLabel.Notes:Thiswilladjustedaccordingtodetailcustomerrequirementsonlabelsandaccessory.C-coverAssemblyGBpackingCheckGB'sWeightFoldGiftBox,backfillUG&Leaflet*2BackfillCharger&HeadsetPutPhoneinplasticBag&BackfillPhoneEnvelopCarton,PasteVOIDlabel,CartonsStackingScan20MEIDsonGBlabel,PrintandPasteSNLlabel,MIDlabel,CartonweightlabelBackfillUSBcable&BatteryBondingMEID&MIIcode,printGBlabel,pasteMIIlabel&GBlabelUserGuide+Battery+…+CTR+Giftbox-SalesPackagePackingLinePic.1Pic.3TestResultsMESSystem:Manufactureengineeringsystem;usedtouploadmanufactureinformationKeymaterialinformation:Testresult:Passorfail?Failitem?PackingInformation:Thisphoneispackedinwhichmastercartonbox?InwhichPallet?…….InformationuploadtoMESdatabaseforproducttraceabilityMESSystemKeyMaterialInformationPackinginformationMESServerQualityControlQualitycontrolgoestroughthewholemanufactureprocess:•IQC:IncomingQualityControl,focusonmaterial•IPQC:InProcessQualityControl•FQA:FinalQualityA•OQC:OutgoingQualityControlDeliveryPackingFASMTMaterialTestQualityControlClosedrelationshipwithSWSWTandSWandProductioniscloselyrelated:•Testinterfaceforteststationandmanualtest•Informationbackup•customizedinformationprogram,suchasPRL,PRIWealsousesomequalitycontrolactionsformakesuretheproductionwithrightSWsettings•FAIinspection:FirstArchitectureinspection,checktheSWandHWfunction.CannotstartproductionbeforeFAIpass.•FOIinspection:FirstOrderinspection.Checkcertainqtyofphonesandsalespackagebeforeshipment.•SWFunctioncheck,PRI,PRLversionscheckingareincludedinFAI.FOIchecklistHowtoensureSWmeetingthemanufacturerequirements?CloselycommunicationPreparePT/PVInterfacedevelopmentdependency,infeasibilitystudystage.TitleinhereTitleihereQuestions:Thankyou!