GM-1927-01(SGM)-Project-Plan-090508

=Repeatpreviousactivity-165-104-100-96-92-88-84-80-76-72-68-64-60-56-52-48-44-40-36-32-28-24-20-16-12-8-40+41产品关键方会议2技术评审3定点资质4阶段评审5进度表/问题清单6质量体系基础7流程图8设计失效模式和后果分析9设计评审10工装模具及设备评审11量检具开发流程12过程失效模式和后果分析13控制计划14GP12早期生产遏制15生产件批准程序16按节拍生产17经验教训GMGVDP5.033/20全球APQP任务全球APQP项目计划(整车项目)KCDSGMW15049研讨会初始技术评审Initial-TRInitial-CKSM初始技术评审量检具需求PPVBIWMRD-39MVBsBIWMRD-15SORP0MVBnsBIWMRD-25针对设计更改的DRBFM初始DFMEA评审GD&T研讨会初始技术评审Initial-CKSM结构整车工程释放(SVER)产品释放-98概念整车工程释放(CVER)产品释放-110集成整车工程释放(IVER)产品释放-83M2&PPVGAMRD-32MVBnsGAMRD-21MVBsGAMRD-14M1GAMRD-42BIWMRDCVER/SVER/IVER-54/-48/-45PPAPNS-35PPAPS-15R@R-1KCDS进度表和&量检具概念批准QSB审核GM1927-30(差距分析)启动会议检查清单GM1927-14(SGM)阶段评审关键交付物PFMEA跟踪检查清单A-7RPN降低汇总GM1927-21分供方状态更新GM1927-25验证计划-A/D/VP&RGM1829尺寸报告GM1927-32GM1411(如非完全批准l)GP12审核GM1927-33(符合性)PPAP批准R@RGM1960(实施)阶段评审2(最终期限-78)阶段评审1-启动会议定点后30天内阶段评审3(最终期限-52)阶段评审4最终期限-35)PPAP(最终期限-15)Run@Rate(最终期限-1)GM1927-2更新问题清单GM1927-5量检具制造批准B表;经验教训概述初始PFMEA评审初始控制计划评审设计评审状态DFMEA跟踪控制计划跟踪RPN降低跟踪GM1927-21GP12及生产控制计划经验教训评审流程图跟踪DFMEA更新GP12审核GM1927-33QSB实施跟踪GM1927-5更新GM和供应商项目联系清初步R@R计划APQP供应商状态工作表GM1927-34(SGM)阶段评审交付物(必须评估信息有效性)子零部件信息GM1927-23/25分供方管理计划草案售后数据/下降计划有效过程能力数据GM1927-20子零部件信息GM1927-25/26分供方管理计划评审子零部件信息GM1927-25/26Initial-TR初始技术评审初始过程流程图评审量检具设计批准A表初始工装模具及设备评审工装模具及设备跟踪认证试验完成-21工装模具窗口-参考GM工程的零部件时间包括工装模具启动QSB审核GM1927-30(符合性)GP12及生产控制计划跟踪流程图流程图更新Pre-SourcingPre-SourcingPre-Sourcing定点前定点前定点前初始技术评审初始技术评审初始技术评审Initial-CKSM初始技术评审Initial-TR初始技术评审初始技术评审GP12进度表GM1927-2(SGM)产能分析供应商设计的可制造性供应商样件的可制造性承供应商制造能力和生产准备的小组可行性承诺-AIAG附录ESeptember24,2008May8,2009GM1927-1GM1927-1(SGM)=Repeatpreviousactivity-165-104-100-96-92-88-84-80-76-72-68-64-60-56-52-48-44-40-36-32-28-24-20-16-12-8-40+41CommodityKeyStakeholdersMtg2TechnicalReviews3SupplierEligibility4GateReviews5TimingCharts/OpenIssues6QSB7FlowChart8DFMEA9DesignReviews10Tooling&EquipmentReviews11GageDevelopmentProcess12PFMEA13ControlPlan14GP-1215PPAP16Run@Rate17LessonsLearnedGMGVDP5.033/20GlobalAPQPTasksGlobalAPQPProjectPlan(VehicleProject)KCDSGMW15049WorkshopInitial-TRInitial-TRInitial-CKSMInitial-TRGageRequestPPVBIWMRD-39MVBsBIWMRD-15SORP0MVBnsBIWMRD-25DRBFMforanydesignchangeInitialDFMEAReviewGD&TWorkshopInitial-TRInitial-CKSMSVERPRelease-98CVERPRelease-110IVERPRelease-83M2&PPVGAMRD-32MVBnsGAMRD-21MVBsGAMRD-14M1GAMRD-42BIWMRDCVER/SVER/IVER-54/-48/-45PPAPNS-35PPAPS-15R@R-1KCDSSchedule&GD&TMarkUpGageConceptApprovalInitial-TRQSBAuditGM1927-30(GapAnalysis)Kick-offChecklistGM1927-14(SGM)GateReviewKeyDeliverablesPFMEAFollowUpChecklistA-7RPNReductionSummaryGM1927-21SubcontractorStatusUpdateGM1927-25ValidationPlan-A/D/VP&RGM1829DimensionalReportGM1927-32GM1411(ifnotfull)GP12AuditGM1927-33(Compliance)PPAPApprovalR@RGM1960(Executed)GateReview2(deadline-78)GateReview1-Kick-OffMeetingWithin30daysofnominationGateReview3(deadline-52)GateReview4(deadline-35)PPAP(deadline-15)Run@Rate(deadline-8)GM1927-2UpdateOpenIssuesListGM1927-5GageBuilding,ApprovalFormB;GageApprovalCFormLLOverviewInitialPFMEAReviewInitialControlPlanReviewDesignReviewStatusDFMEAFollowUpControlPlanFollowUpRPNReductionFollowUpGM1927-21GP12&ProductionControlPlansLLReviewFlowChartFollowUpDFMEAUpdateGP12AuditGM1927-33QSBimplementationFollowUpGM1927-5UpdateGM&SupplierProgramContactsGM1927-17PreliminaryR@RPlanAPQPSupplierStatusWorkbookGM1927-34(SGM)GateReviewDeliverables(informationmustbeavailabletoAudit)Tiered-ComponentsinfoGM1927-23/25TieredSupplierManagementPlandraftWarrantyData/ReductionPlanAvailableProcessCapabilityDataGM1927-20Tiered-ComponentsinfoGM1927-23/26TieredSupplierManagementPlanReviewTired-ComponentsinfoGM1927-25/26Initial-TRInitial-TRInitialFlowChartReviewGageDesignApprovalFormAInitialTooling&EquipmentReviewTooling&EquipmentFollowUpVTC-21ToolingWindow-referGMEngineerforComponentPlantimingincludingTKOQSBAuditGM1927-30(Compliance)GP12&ProductionControlPlansUpdatesFlowChartFlowChartUpdatesPre-SourcingPre-SourcingPre-SourcingPre-SourcingPre-SourcingPre-SourcingInitial-TRInitial-TRInitial-TRInitial-CKSMInitial-TRInitial-TRInitial-TRInitial-TRInitial-TRGP12TimingPlanGM1927-2(SGM)CapacityAnalysisSupplierManufacturingAssessmentofDesignLetterSupplierManufacturingAssessmentofPrototypeLetterSupplierManufacturingProcessCapabilityandProductionReadinessLetterTeamFeasibilityCommitment-AIAGAppendixESeptember24,2008May8,2009GM1927-1GM1927-1(SGM)=Repeatpreviousactivity-196-184-178-174-163-147-121-105-48-42-32-13-501产品关键方会议2技术评审3定点资质4阶段评审5进度表/问题清单6质量体系基础7流程图8设计失效模式和后果分析9设计评审10工装模具及设备评审11量检具开发流程12过程失效模式和后果分析13控制计划14GP12早期生产遏制15生产件批准程序16按节拍生产17经验教训GMGPDP5.0全球APQP任务全球APQP项目计划（动力总成项目）KCDSGMW15049研讨会初始技术评审Initial-TRInitial-CKSM初始技术评审量检具需求针对设计更改的DRBFM初始DFMEA评审GD&T研讨会初始技术评审Initial-CKSMKCDS进度表和&量检具概念批准QSB审核GM1927-30(差距分析)启动会议检查清单GM1927-14(SGM)阶段评审关键交付物PFMEA跟踪检查清单A-7RPN降低汇总GM1927-21分供方状态更新GM1927-25验证计划-A/D/VP&RGM1829尺寸报告GM1927-32GM1411(如非完全批准l)GP12审核GM1927-33(符合性)PPAP完全批准R@RGM1960(实施)阶段评审2不晚于β交样前2周（-149)阶段评审1-启动会议定点后30天内阶段评审3不晚于γ交样前2周(-107)阶段评审4PPAPreadinessReviewPT外购件PPAP件生产前,通常不晚于PPV交样前2周（-50).零件在PPVMRD前至少需达到NS-PPAP状态FullPPAP/Pilot不晚于Pilot交样前2周（-34)Run@Rate不晚于PTSORP前8周（-13)GM1927-2更新问题清