内部品质稽核表

文件名稱本頁版次Date:Auditor:ProcessSelfScoreAuditResultPassScoreMaxScoreOutcomeComments1.PastePrinting2.Placement3.Reflow4.Manual5.WaveSoldering6.PostWave7.MechAssembly8.AutoFnTest9.Packing10.General11Rework&RepairTotalResult華衛/春電子廠,本文件隸屬公司資產,任何人非經許可,不得私自影印。制程管制內部稽核規範A0頁次第1頁/共13頁文件編號文件編號PastePrinting錫膏印刷#AuditCriterion稽核條款已經執行填入1分,未執行填入0分,NA為不適用.1.WorkInstructions(作業指導書)1.1IstherearevisioncontrolledOperatorWorkInstructionwhichcontainsuniquedetailsforthespecificproductbeingbuilt?對特定產品有否受版本控制的作業指導書(文件)說明其特點?1.2AreWorkInstructionsreadilyavailabletotheoperatorandaretheyfollowedatPastePrint?一個受版本控制的作業指導書(文件)是否易於取得並真正適用於作業者且能絕對遵守?1.3IstheSolderPastespecifiedinthePastePrintingprogramoronWorkInstructions?錫膏規格是否說明於錫膏印刷作業指導書(文件)或程式?1.4IstheSolderPastemanufacturer,number,&meshdefinedinthePastePrintProgramoronWorkInstructions?錫膏印刷作業指導書(文件)或程式是否說明錫膏廠牌、料號、規格?1.5IstheStencil'sidentificationspecifiedonWorkInstructions?錫膏印刷作業指導書(文件)是否說明鋼板識別的方法?1.6IstheStencil'sidentificationtraceabletoaspecificPCBpartnumber,revisionlevelandboardside?鋼板識別碼是否可對應到PCB料號/版本/版面?1.7IstheStencilloadingorientationspecifiedontheStenciloronWorkInstructions?鋼板與印刷作業指導書(文件)是否都有方向標示及說明鋼板裝入機台的方向?1.8IstheSqueegeeinusespecifiedinthePastePrintprogramorWorkInstructions?錫膏印刷作業指導書(文件)或程式是否說明刮刀的型式?1.9Isthenumber,location,typeandheightoftheSupportBlocks/PinsspecifiedonWorkInstructions?錫膏印刷作業指導書(文件)是否說明頂針(支撐塊)數目、位置、型式、高度?AreallhandtoolsneededbytheoperatorlistedwiththeirdescriptionsonWorkInstructions?錫膏印刷作業指導書(文件)是否說明需使用的工具及工具的規格描述?Hastheuseofmetaltoolsfortheapplicationand/orremovalofpastebeenspecificallydisallowed?作業指導書(文件)是否規定不准使用金屬工具作為添加或移除錫膏之工具?IsthePCBpartnumberandRevisionspecifiedontheWorkInstructionorlineset-upinstructions?PCB料號及版本是否規定於作業指導書(文件)或開線設置查檢表上?IsthePCBorientationtotheStencilidentifiedintheWorkInstructionsorlineset-upinstructions?PCB進板方向是否規定於作業指導書(文件)或開線設置查檢表上?IsthemachineProgramNamespecifiedontheWorkInstructionorlineset-upinstructions?程式名稱是否規定於作業指導書(文件)或開線設置查檢表上?2.SolderPaste(錫膏)IsthereaStandardOperatingProcedureforthecoldstorageofsolderpaste?自評分稽核得分稽核證據稽核證據自評分稽核得分1.142.11.101.111.121.13FAIRWAYPCBAQualityProcessAuditPastePrinting錫膏印刷#AuditCriterion稽核條款已經執行填入1分,未執行填入0分,NA為不適用.FAIRWAYPCBAQualityProcessAudit錫膏儲存是否制定管理辦法?IstheSolderPasteFIFOcontrolledwhileincoldstoragewithmin/maxlevelsdefined?Agravityfeedrackispreferred.錫膏管制是否有先進先出管理並定義出儲存箱最高/最低溫度條件?Doesthecoldstorageunithaveatemperaturerecorder,whichcanbereadwithoutopeningtheunit,torecordtemperatureovertime?錫膏儲存冰櫃是否配置不需開門即可隨時觀看記錄的溫度記錄器?Isthetemperaturerecorderlinkedtoanalarmsystemtoprovideanindicationofanunacceptabletemperaturestatus?溫度記錄器是否連接警報器以提供溫度超出管制界限時的警報?Isthereadocumentedrequirementtoperiodicallycheckthattherecordedtemperatureiswithintherequiredstoragelimits?有否文件規定定期檢視溫度記錄器的頻率以確保錫膏儲存冰櫃溫度處於控制範圍?Isthereevidencetodemonstratethatactionwastakenwhenthetemperaturewasoutsidethedefinedstoragelimits?有無證據顯示當錫膏儲存冰櫃溫度超出控制範圍時的對策處理記錄?IsthecoldstorageexpirationdateoftheSolderPastespecifiedontheSolderPastecontainer?錫膏容器有否標示錫膏失效到期日?IsthedateandtimethattheSolderPastehasbeenremovedfromcoldstoragespecifiedonitscontainer?錫膏容器是否標示錫膏移出冰箱之日期與時間?IsthedateandtimethattheSolderPasteisavailableforuse,afterremovalfromcoldstorage,specifiedonitscontainer?錫膏容器是否標示當錫膏由冰箱取出後多久才可使用的日期/時間(回溫時間)?IsthedateandtimethattheSolderPasteexpiresatambienttemperaturewithits'sealbroken'documentedandknown?錫膏移出冰箱並已開封置於室溫環境時是否有規定其允許時間?12小時IsthedateandtimethattheSolderPasteexpiresatambienttemperaturewithits'sealintact'documentedandknown?錫膏移出冰箱(密封狀態)置於室溫時是否有規定允許時間?72小時Isthereevidencetodemonstratethatthisinformationhasbeencorrectlycompletedandthatthisprocessisfullyunderstood?作業者對以上錫膏管制方式是否都已熟悉並被正確執行?AreScreenPrintOperatorsrequiredtoweargloveswhenhandlingSolderPaste?錫膏印刷操作人員取用錫膏是否戴手套?IsthereaspecificationreadilyavailablefortheSolderPaste?對於錫膏的說明是否已經完全足夠適用?IsthemeshfortheSolderPasteusedsuitableforthepitchtechnologyusedontheboardbeingbuilt?鋼板開孔網目的工藝是否合乎適用於小間隙零件?IsthemaximumtimethattheSolderPasteisallowedtoremainonaboardpriortoreflowdocumented,known,&followed?有否文件規定PCB經錫膏印刷後,暴露空氣允許的最長未過爐時間?2.152.162.12.22.32.42.112.122.52.62.72.82.132.142.92.10PastePrinting錫膏印刷#AuditCriterion稽核條款已經執行填入1分,未執行填入0分,NA為不適用.FAIRWAYPCBAQualityProcessAuditIstheSolderPastelotcoderecordedandfullyandeasilytraceabletotheindividualproductserialnumberproduct?錫膏lotcode是否記錄完全且可追溯使用的各機種及序號?DoestheMQT/QMPincludetherequirementthatchangestotheSolderPasteusedrequiresadvanceapprovalofDellSQE?有否文件(如品質工程圖)規定錫膏變更時要先取得客戶批准?3.Stencil(鋼板)AreallStencilsadequatelystoredinamannertoavoidpotentialdamageandtokeepoutforeignorairbornematerials?鋼板是否有適當儲存位置與方法以防外來異物沾粘或破壞?AreallStencilsidentifiedwithprocessprooflabelsorplateswhicharevisiblewhenthestencilisinitsrackormountedinthePrinter?鋼板是否有標示識別碼並且在其儲存或放入機器中亦可清楚看到其標示?IstheStencilcleanedinadedicatedautomaticstencilcleanerattheendofaproductionrunorafterafixedtimehaselapsed?無論生產時或其前後鋼板隨時都會透過機器本身的清潔系統維持乾淨?IsthereadocumentedrequirementtoinspectaStencilfordamageoncecleaned?有否文件規定鋼板擦拭後要進行目視確認有無損壞?Istheevidenceofcleaningandinspectiondocumented?有否文件規定鋼板擦拭後要目視檢驗及留有記錄?Isther