AMP混合动力与电动汽车高压连接器解决方案

11安费诺精密连接器(深圳)有限公司AutomotivePage2混合动力与电动汽车用推拉自锁高压连接器及线束解决和概览AmphenolPCDShenzhen安费诺精密连接器(深圳)有限公司ContactInfo/联系方式：0755-81738000Page3Contents目录¾Foreword前言¾KeytechnologiesinHV&EVconnectorsapplicationHV&EV连接器及线束应用的关键技术点¾ProductSpecification产品规格¾Productfamily产品系列•3.6mmRadsok•6mmRadsok•8mmRadsok•10mmRadsok•12mmRadsok•14mmRadsokuponrequest¾如何订购产品–产品编码规则howtoorder–partnumberingrule¾Partofsolutionsintroduction部分方案简介Page4¾“HV”seriesconnectorandcableassemblyaretypicallydevelopedintheapplicationofautomobile,especiallyforhighvoltageandhighcurrentinhybridcarandelectricalcar.¾Featuresandbenefits：1.Electricalproperties:¾AmphenolRADSOKsocketcontactsforhighcurrentsØ3.6mm~Ø14mm,60A~600A(cablesection：10mm^2~185mm^2)¾6sizesofRADSOKandshellsavailable¾Suitableforshieldingapplications¾Insulationresistance:2000MΩmin.¾Operatingvoltage:630VAC/DC(highervoltagecanbecustomed)¾Dielectricwithstandvoltage:4000V2.Environmentalproperties:¾Operatingtemperature:-40~125°C,shorttermto150°C¾Waterprotection:dynamicIP67¾Plasticinsertswithflammabilityrating:UL94-V0¾2levelssaltspray:48hours,96hours,(720hoursonspecialrequest)3.Mechanicalproperties:¾Metalpush-pullsystem,lockswithaudiblepositive“click”¾Assures500cyclesmatingandunmatings¾Vibration:15g,Shock:30g¾Availableinplugandreceptacleforbothmaleandfemalecontacts¾Differentshellorientationsavailablefor“+”,“-”,or3phaseincellormotorapplication4.RoHScomplaintForeword前言Page5¾“HV”系列连接器及线束总成是专为汽车应用设计，尤其是基于高电压及高电流设计的混合动力汽车及纯电动汽车。¾典型特点及优点：1.电性能:¾在高电流应用中，采用AmphenolRADSOK插孔Ø3.6mm~Ø14mm,60A~600A(电缆截面积：10mm^2~185mm^2)¾6种型号的RADSOK及外壳¾可应用于需屏蔽的应用¾绝缘阻抗:2000MΩmin.¾工作电压:630VAC/DC(需更高的电压，可为客户订制)¾绝缘耐压:4000V（部分可达6000V）2.耐环境性能:¾工作温度:-40~125°C,短时可高达150°C¾防护等级:IP67¾塑胶阻燃等级:UL94-V0¾2个耐盐雾等级:48小时,96小时,(有特殊需求，可达720小时)3.机械性能:¾金属推拉自锁结构,锁紧后可听到清晰的锁紧声“click”¾满足500次插拔¾振动等级:15g,冲击等级:30g¾插针与插孔，插头与插座间可相互搭配，满足不同的需要¾金属外壳有防呆设计，满足电池包“+”,“-”,或者3相电机需要防呆的应用4.符合RoHS要求Foreword前言Page6ProblemsoccurredinHV&EVconnectorsapplication混合动力与电动汽车连接器应用中的问题¾Wideoperatingtemperature宽范围的使用环境温度¾Highcurrentrating高通载能力¾Highdielectricwithstandvoltage高耐电压能力¾Excellentphysicalshock&vibration优越的耐冲击与振动能力¾ExcellentElectromagnetismshield优越的电磁屏蔽能力¾Straitspacelimittotheconnectorsizeandoperationarea汽车内的狭小空间对连接器尺寸及可操作空间的限制Page7HV_Structureofpowercableassembly混合动力车高压电缆系统典型结构Page8EV_Structureofpowercableassembly纯电动汽车车高压电缆系统典型结构Page9¾Forthermallosscausedbyhighcurrent,useRASDSOKsocketcontactwhichhasAmphenolpatent.针对高电流产生的热量导致的能量损失,采用Amphenol专利技术的RADSOK®插孔技术¾Lowcontactresistancedueto采取如下的技术，以降低接触阻抗Highcontactcoverage(upto65%)asaresultofthehyperboliclamellageometry•采用双曲线冠簧技术，增加接触面积（可高达65％）•Highresistantsilverplatingonthecontactarea•表面采用高耐磨性的镀银KeytechnologiesinHV&EVconnectorsapplicationHV&EV连接器及线束应用的关键技术点Page10RADSOK®Features特性¾Highcurrentcarryingcapacity/高载流性¾Smalldiameters/直径小巧¾Highcycledurability高机械寿命•Upto10,000minimummating/unmatingcycles可高达10000次插拔¾Self-cleaning/wipingcontactaction/自洁净功能¾Absorbsvibration/吸收振动¾Lowinsertionforce/低插入力¾Highcontactcovering,upto65%高接触面积，可高达65％Page11RADSOK®technicaldata/技术参数¾6differentRADSOK®sizesavailable—3,6mm—6mm—8mm—10mm—12mm—14mm¾RADSOK®max.currentcarryingcapacityaccordingDINEN60512(onlycontact)222A342A425A455A10mm287A480A552A576A12mm370A638A695A721A14mm120A77A56A120°C185A116A86A80°C235A148A107A40°C240A155A115A23°C8mm6mm3,6mmTempRemark:Thegivenelectricalvaluescorrespondtoasinglecontact.Withtheadditionofahousing,anincreasednumberofpolesorothermodificationsthevaluesmustbeadjusteddownwardsaccordingly.Page12¾Forstraitspacelimittotheconnectorsizeandoperationarea,usepush-pulltechnologyinconnectordesign针对汽车内的狭小空间对连接器尺寸及可操作空间的限制，连接器设计采用推拉自锁式结构¾Durability：Over500or1000matingcycles使用寿命大于500或1000次的插拔¾Vibration/振动等级：15g¾Shock/冲击:30g¾Saltspray盐雾试验：48hoursor72hoursKeytechnologiesinHV&EVconnectorsapplicationHV&EV连接器及线束应用的关键技术点Page13¾Forhighsecurityofelectricityfunctionrequestinthestateofhighvibrationduringcardriving,usethepottingdesignamongthecableinsidetheconnector针对汽车行驶中高振动状态下对连接器及线束电性能高可靠性的要求,采用线缆周围灌胶设计¾Increasethematingsecuritybetweencableandconnectorinthestateofhighvibration增加线缆与插针在高振动状态下电性能连接的可靠性¾Increasetheshieldingfunction,eliminatetheriskofmatingbetweencableandshieldinglayerinthestateofhighvibration提高屏蔽网的屏蔽效果，消除屏蔽线在高振动状态下与导体接触的风险KeytechnologiesinHV&EVconnectorsapplicationHV&EV连接器及线束应用的关键技术点灌胶区域Pottingarea屏蔽网shieldingPage14¾Materialandmechanicalproperty机械性能zShell外壳:Material:AluminumAlloy材料：铝合金zInsert绝缘塑胶:Material:PA材料：尼龙zContact插针RADSOCKCONNECTORSMaterial:CopperAlloy材料：铜合金zDurability使用寿命Over500matingcycles大于500次插拔¾CLIMATE耐侯性Operatingtemperature:-40°C~+125°C,max+150°C工作温度：-40°C~+125°C，短期+150°C¾Degreeofprotection:IP67防护等级：IP67¾ELECTRICAL电气性能:Operatingvoltage&Ratecurrent:额定电流：Ø3.6mm~Ø14mm,60A~600A(电缆截面积：10mm^2~185mm^2)电压范围：～630V¾CABLE线缆采用耐油，耐温，阻燃型薄壁电缆（桔黄色),符合标准ISO6722-2006.温度范围-40～125度，Cabletobewithstandoilandhightemperature,flameresistant(orangecolor),accordingtostandISO6722-2006.Temperaturerange:-40~125C.¾Shielding屏蔽Shieldinguponrequest可根据客户选择是否需要屏蔽ProductSpecification产品规格Page15Productfamily产品系列---3.6mmRadsokIP67Waterproof防水等级（插头插座安装后）Uponrequest(按需求可做屏蔽和不