品质监查确认表(xls)中英文

SubcontractorAuditChecksheet(CheckSheet1/4)1.有无品质保证体系图及投诉处理流程？IsthereaCustomerClaimProcessFlowinplace?Doc.552.品质保证体系图或投诉处理流程上能否传达顾客的情报？IsthereaQASystemtoregistercustomerclaiminformationandidentifystatus?Doc.553.品质保证责任者有无决定？IsQAmanagementidentifiedperOrganizationChartwithdefinedRolesandResponsibility?Doc.554.有无QC工程图？Isthereacontrolplaninplace?Doc.555.有无标准作业书？IsthereWorkStandard(orWorkInstructions)issuedintheshopfloor?GENBA※556.有无检查基准书？IsthereInspectionCriteria,visualstandards/visualaidsissuedintheshopfloorwhenitapplies?GENBA※557.责任者是否有承认？AreQualityStandardissuedintheshopfloorsignedandapprovedbypersonincharge?GENBA558.有无作业标准类的管理程序？DoesaprocedureexistforthepreparationofOperationStandards?Doc.559.作业标准类是否改订成最新版？Aretheoperationstandardsmaintainedintheproductionfloorthemostrecent?GENBA※5510.有无测量器管理程序？Doesaprocedureexistforthecontrolofmeasurementdevices?Doc.5511.检测仪、测量器的保存方法是否良好？Arethemeasurementdevicesstoredandhandledproperly?GENBA※5512.检测仪、测量器是否有进行定期检查？Aremeasurementdevicesinspectedperiodically?GENBA※5513.车间是否无不良的检测仪、测量器？Arethereanyout-of-calibratedmeasurementdevicesinGENBA?GENBA※5514.有无设备、装备的管理程序书？Doesaprocedureexistforthecontrolofequipmentmanualsandotherdevicesusedinproduction?Doc.5515.机器、装备有无需要的点检计划？IsthereaPreventiveMaintenancePlan/Schedulefornecessaryequipmentanddevicesusedinproductionfloor?Doc.5516.点检计划有无实施？IsPreventiveMaintenancePlanperformedperschedule?GENBA5517.模具、装夹调整工具、刀具有无管理基准？Isthereadefinedstandardorcriteriainthemanagementandcontrolofdies,tools,bladesanddrills?Doc.5518.模具、装夹调整工具、刀具的保管场所有无决定并实施？Isthereadesignatedplacetostoredies,jigs,worktools,bladesanddrills?Arethestandardsunderstood,implementedandfollowedintheGENBA5519.模具、装夹调整工具、刀具是否整备好？Aredies,jigs,worktools,bladesanddrillsproperlymaintained?GENBA5520.有无进行误使用防止？Isthereasysteminplacetopreventdies,jigs,worktools,bladesanddrillsfrommisuse?GENBA5521.有无消耗的更换基准并遵守？Isthereadefinedstandardorreplacementcriteriafordies,jigs,bladesanddrillsforwear?Arethestandardsunderstood,implementedandfollowed?Both55B51-003-02-03　AuditApprovalPoints　Importantitem只要有品质保证体系图或投诉处理流程即可。流程上有无登录顾客的情报、能够内容理解？看流程表时，同时会看投诉的登录表。检查时注释Auditcomment监查重点AuditpointGradingPeriodicAuditPoints须在组织图上有作为品质保证责任者的名字。品质责任者是产品保证、投诉赔偿金的决裁者。检查事项CheckItems　CheckMethod3)品质标准管理QualityStandardControl4)测量器Measurementdevices1)品质保证QualityAssurance2)品质标准QualityStandard5)机器、装备（计划、实施）日常点检Machnes,Equipment(Plan,Implementation)Dailyinspection调查项目InquirySubject调查事项InquiryItems1.品质保证组织QualityAssuranceOrganization2.QualityStandards3.检测器管理MeasurementdevicesControl4.设备管理EquipmentControl6)模具、治具、作业工具、也具的整备、保管Maintenance,handlingandstoringofdies,jigs,worktools,andblades检看车间5把以上的测量器的点检日。车间及测量器的放置两方面进行检查。即使说QC工程图也有不能明白的地方。请说明。标准作业书及检查基准书有无责任者的签名或盖章。请确认车间有无作业次序书、检查次序书。点数是根据配点基准。会在第3个工序以上的地方，检查作业标准书的日期，看看在管理帐上有无最新版。重要認定監査定期得点确认方法(CheckSheet2/4)22.有无按作业标准在进行作业？AreoperationsbeingcarriedoutinaccordancewiththeWork/InstructionStandard?GENBA※5523.目视检测是否看指示的部位？Areinspection(visual,dimensional,etc.)beingconductedperQualityStandard?GENBA5524.有无作业中断时的决定事项并遵守？Isthereadefinedrulewhentostopanyoperation?Aretherulesunderstood,implementedandfollowed?GENBA5525.品质保证责任者有无决定？IsQAmanagementidentifiedperOrganizationChartwithdefinedRolesandResponsibility?Doc.5526.工程变更的定义是否明确？Isthedefinitionoftheprocesschangeclearlystated?Doc.5527.有无按管理基准实际在进行？IsprocesschangeactuallypracticedinaccordancewiththeStandard?Both5528.有无工序品质管理程序？IsthereaQualityControlprocedureinplace?Doc.5529.工序不良的情报有无管理起来？Arein-process(internal)defectbeingtrackedandcontrolled?Both※5530.不良品的原因有无进行对策？Forin-processdefects;arerootcausesidentified,permanentactionsimplementedandverified?Both※5531.有无根据LOT的管理基准并实施？Isinspectionperformedbylot?Areinspectionsunderstood,implementedandfollowedintheshopfloor?Both5532.有无不良品的处理程序？Isthereadocumentedprocedureofnecessaryactionondefectsoccurrence?Doc.※5533.不良品是否马上区分及识别？Arenon-conformancesverifiedandidentifiedandreportedpromptly?GENBA※5534.不良品是否放置在指定的场所？Arenonconformance(defective)partsplacedontodesignatedarea?GENBA5535.有无保存管理标准？IsthereastandardforStorageControl?Doc.5536.保存场所有无明示及区分？Isthereadesignatedstoragearea?Isitmarkedoffandproperlyidentified?GENBA5537.保管中有无进行防尘、防锈处理？Aretheproductkeptinthestoragebinsproperlymaintainedtoavoiddust,rustandmis-placement?GENBA5538.出货的货资有无按包装式样书？AreshippingpackagedinaccordancewithCustomerPackagingSpecification?GENBA5539.有无按检查基准进行检查？HaveinspectionsbeenconductedaccordingtoInspectionStandard?GENBA※5540.测量器有无准备好在检查场所？Aremeasurementdevicesreadilyavailableintheinspectionarea?GENBA※5541.测量器是否正确使用？Arethemeasurementdevicesusedproperly?GENBA※55会在检查现场看是否有必须要走到别室去进行检测的现象。会确认经验浅的出货检查人员。特别注意卡尺、千分尺的使用方法。会在车间问发生不良品时要怎么做。问检查工序和制造车间2人以上。确认是否无与产品混杂。确认红箱和指定的场所是否有不良品。确认箱子和场所有无标示。注意每个工序，在各个工序上确认有无不良品放在垃圾箱里。确认检查基准书和作业内容是否相同。漏作业或实施了没写的作业都不行。检查员有多人时，会检查经历浅的检查人。请确认工序不良的情报有无登录，需要的情报（检测重点等）是否在工序上都有。工序不良的对策会进行帐票确认。最低确认3件以上。确认对策内容是否充分。确认此对策的内容有无实施。只要有1件只有对策无实施的话，都在2点以下有无根据LOT的管理记载，会以书面确认。确认这些有无实施。有无不良品程序。在多数的资料上确认是否有从发现到对策及效果确认。7)按标准的作业OperationsbyfollowingtheStandard8)工程变更的管理ProcessChangeControl5.工序管理ProcessControl5.工程管理ProcessControl9)工序品质的把握Understandi