HAAS哈斯维修初级培训教程之电路板讲解

集成印刷电路板集成电路板与线路的相互连接电源配给集成电路板电源分配电路板通电/断电交流电源干线电压输入T5变压器停机(自动控制)K7&K1115伏交流电输出往低压供电系统+12,-12+5伏直流电输入来自低压供电系统低压直流电输出往各集成电路板门置式冷却风扇115伏交流电输入来自主变压器230伏交流电输入来自主变压器115伏交流电输出(送料器/分度盘等)门置式风扇热敏BI偶合器相位检示排屑器保险丝230伏交流电(通过I/O板)冷却液泵230伏交流电(通过I/O板)输出往排屑器POWERSUPPLYPCB微处理器集成电路板地址总线(I/O寻址)数据信息键盘输入数据交流U16U42U4U43RP2RP3RP4U50U51U53U54U52U44U45U17U9U5U6U33U10J1C76J2C75C74J3U41U37C6U7U1U2U38U39C40C39C37C38U24850A850J5J4U11U3BT1R52R53Y1S2U8U15C5D2D1J6J7D3D4D5D6D7D8RUN38.4K9.6KBAUDADDRESSBUSDATABUSC82128K512K34-30923.3伏电池电池维持记忆内存1MB或16MB快速静态随机内存FASTSTATICRAM2MB微处理器芯片EPROM可写读芯片J6插座（换电池用）3MB恆忆内存(FLASHRAM)芯片写入保护开关日期/时间芯片双微处理器芯片插座J3低压电#860线排辅设端口状态显示地址总线(I/O寻址)数据信息键盘输入数据交流3.3伏电池电池维持记忆内存1MB或16MBCOLDFIRE266MHZ微处理器芯片64MB随机内存J3低压电#860线排辅设端口状态显示COLDFIRE微处理器主板8MB恆忆内存(FLASHRAM)COLDFIRE微处理器集成电路板ColdfireIColdfireIIColdfireIIRS-232端口1&2芯片写入保护开关USB端口视频图象端口视频图象微处理器芯片地址总线(I/O寻址)数据信息键盘输入数据交流3.3伏电池电池维持记忆内存1MB或16MBCOLDFIRE266MHZ微处理器芯片64MB随机内存J3低压电#860线排辅设端口状态显示8MB恆忆内存(FLASHRAM)特点料号93-32-4400(CFI)料号93-32-4410(CFII)266MHZ速度嵌入式复合(二合一)微处理器64MBDRAM内存14xx软件(取代F或N版本)CFI15xx软件–CFIIHOLDPOWERON(KEY)HOLDPRGRMCONVRS(KEY)视频图象集成电路板地址总线(I/O寻址)数据信息J3低压电#860线排视频图象及同步(往显视器)芯片写入保护开关J13往上排RS232接口软驱数据线插座软驱电源线插座(+5伏)状态显示图象视频板(配备软驱)地址总线(I/O寻址)数据信息J3低压电#860线排视频图象及同步(往显视器)软驱数据线插座软驱电源线插座以太网/ZIP外置储存卡图象视频板(配备软驱/ZIP/以太网)液晶显示屏/硬盘/网卡/ZIP集成电路板J2数据往液晶显示屏软驱数据线上排RS232ZIP以太网RJ45注意:必须具备液晶显示屏及安载12.05或以上软件的哈斯机床才适用于这些配置.图象视频板配备硬盘/U盘/以太网注意:(配USB)必须具备液晶显示屏及安载12.06或以上软件的哈斯机床才适用于这些配置.串联键盘信息联接卡运行/(进给)截止C5C4C4C2R2PJ14PU9J2J1J4J6P1J1J9J10P6APP7P6P4J3J7C5U11Y1SS1U14SU4U1U10U13U12KEYBOARDJOGENCODERKEYPADD1D2D3D4D5D6U15RP9RP7RP8U3U2RP5RP2RP6U6RP4RP1RP3U7U8SPEAKERGNDSUPPLYSPARE1SPARE2RS-232U5PALREADYOPSWTCMETERPAL1AUXFRONTPANELPAL2SPARESTART/HOLDJ1P5RJHJH85032-4031F22183手动进给(操控台键盘和手轮)喇叭音调电压输入键盘信息连接主机负荷表信息键盘信息手动进给编码器往电机控制集成电路板(ToMOCON)P10(来自低压电源供给系统)(往微处理器)J4(来自运行与进给截止开关)(来自键盘)(往喇叭)(+12伏直流电)(来自电机矢驱集成电路板)手动进给(遥控手轮)操控台内部115伏交流电来自电控柜供电卡板蜂鸣器软驱串联键盘信息联接卡液晶显示屏数据信息(来自图象视频板)低压供电卡板液晶显示屏上所示的装置管理HARDDRIVEO00300记忆储存软驱网络共享(服务器上的共享文件夹)ZIP硬盘帮助资料来源按F1-帮助程序总数尚存空间资料储存目的地程序表列帮助目录--按左光标及END键现行操控模式输入/输出集成电路板(I/O集成电路板)电路板(输入)电路板(输出)115伏交流电输入230伏交流电输入5&12伏直流电输入I/OPCBI/OPCB-TRELEASENOTESRev.A–ProductionRelease.Rev.B–AddedadjustmentforLCCchipc.Rev.C–Correctedtypo’sinsteps10and12,ECO-13076.Rev.D–Changed1-phasebeltstyleto500instep7.DESCRIPTIONIOPCB-Tisdesignedfornewmachinesonly.ItiscompletelyinterchangeableandbackwardcompatiblewithIO-Sonly.ItcanonlybeusedinbrushlesscontrolswithaHaasvectordrive.Thisboardalsorequiresthepsup-gorlater.SincetheIO-TisbasedonIO-S,thechangeslistedbelowarefromIO-StoIO-T.INTERCHANGEABILITYIO-TiscompletelyinterchangeablewithIO-S.WhenreplacinganIO-SwithanIO-T,followtheinstallationproceduresbelow.IO-Tisstuffedasthreeparts.32-3083TisfortheHaasSMTC.32-3088Tisapartiallystuffedboardforminimill,minilathe,toolroommill.32-3080Tisforallothercontrols.INSTALLATIONPROCEDURESPowerOff:1.Reviewallsafetytextprintedinthepcbsilkscreen.2.JumperanyunusedE-Stopinputconnectors(P6orP7).Jumperseconddoorswitchinput(P9)ifunused.Jumpersecondremoteunclampinput(P20)ifunused.Seeattacheddrawingforjumperplacement.3.VerifythatconnectorP48isjumpered.4.VerifythatnojumperisinstalledatJ9.Thisheaderisusedfortestingonly.5.Settccurrentlimitjumpercorrectly.Setjumperto10ApositionforHSandHaasSMTC.Setjumperto5Apositionforallothers.6.Setgroundfaultjumper(J1)to0.75Aposition.7.Adjustchipcovercurrent(R119&R122)to3-5Kforsinglephasemotors.(Adjustto1Kforthreephasemotors.)(Adjustto500for1-phase,beltstyle,lathechipconveyor.)8.ForallSLandmostVF,installtcjumpercable(33-0809,supplied)atP57.Removeonlyifthereisacablethatwillpluginhereinstead.9.Verifythata10Aultra-fastfuseisinstalledatFU1asshownonsilkscreen.AsparefuseisincludedatFU2thatcanbeusedintheeventofashortcircuit.PowerOn:10.Verifythatparameter209,“MCDRLYBRD”,issettoa“1”.The“RelayBankSelect”parameter352shouldbesettoeithera1,2or3dependingonwhetheradditionalM-coderelayboardsarepresent.11.Verifythatparameter57,“PHLOSSDET”,issettoa“0”.12.Measuregroundfaultvoltage(atTP2toTP3).Thevalueshouldbe0.065-0.085V.Operatetoolchangerseveraltimes.Ifagroundfaultalarmoccurs,changejumperatJ1to1.25Aposition.Repeattest.Iffaultstilloccurs,contactHaasservice.13.Measuretccurrentlimitvoltage(atTP1toTP3).Thevalueshouldbe0.230-0.270Vfora5Aapplication.Thevalueshouldbe0.480-0.520Vfora10Aapplication.14.Operatechipconveyor.Ifthemotorwillnotrunforwardcontinuously,itisacceptabletoincreasetheovercurrent(R119&R122)by1K.Ifitstillfaults,replacetheIOPCBand/orchipcmotor.Jamthemotor(usingapieceofwoodorbyjammingthefanonthebackofthemotorifaccessible)andverifythatthemotorstopsandpausesbeforereversing(notethatthebeltstylemaynotreverse,butwillstillpause).Ifitwillnotpause,lowertheadjustmentby500-1000ohms.15.Operatespindle,toolchanger,coolant,tsc,spigot,e-stop,beacon,door,andalloptionalequipment(palletchanger,barfeeder,etc.).Verifycorrectoperation.当更换I/O输入/输出集成电路板,务必遵循以下(随从零件来的)出厂说明书的安装步骤.输入输出115VAC输入160VDC换刀器用+5/+12VDC输入230VAC输入24VDC制动交流电伺服整流系统伺服电机控制集成电路板低压电供电系统矢量驱动器轴驱输入轴驱输入轴驱输入轴驱输入320伏直流电干线编码器编码器编码器编码器伺服整流放大器伺服整流放大器伺服整流放大器伺服整流放大器12伏直流电电机电机电机电机模拟输出数码输入伺服