福特QS9000各种检查表(1)

AdvancedProductQualityPlanningDate:StatusReportReviewNo.:DiamondPoint:SupplierProgramLocationModelYearSupplierCodeLeadPartNo.RiskAssessmentPartNameNew:SiteTechnologyProcessEng.LevelOtherRisksUserPlant(s)TeamMembersCompany/TitlePhone/FaxBuildLevelMaterialQuantityConcurredP.I.S.T.P.I.P.C.RequiredDateNo.SC'sNo.CC's%%APQPElementsGYRFocusProgramSupplierClosedResp.RemarksorStatusElementNeedTimingDateEngineerAssistanceRequiredRatingDateDateInitials1)SourcingDecision1900/1/02)CustomerInputRequirements1900/1/03)DesignFMEA01900/1/04)DesignReview(s)1900/1/05)DesignVerificationPlan01900/1/06)SubcontractorAPQPStatus7)Facilities,ToolsandGages2000/1/18)PrototypeBuildControlPlan01900/1/09)PrototypeBuilds1900/1/010)DrawingsandSpecifications2000/1/111)TeamFeasibilityCommitment2000/1/112)ManufacturingProcessFlowChart02000/1/113)ProcessFMEA02000/1/114)MeasurementSystemsEvaluation2000/1/115)Pre-LauchControlPlan02000/1/116)OperatorProcessInstructions02000/1/117)PackagingSpecifications2000/1/118)ProductionTrialRun2000/1/119)ProductionControlPlan02000/1/120)PreliminaryProcessCapabilityStudy2000/1/121)ProductionValidationTesting2000/1/122)ProductionPartApproval(PSW)2000/1/123)PSWPartDeliveryatMRD2000/1/1COMMENTSAPQPFocusElementRatingChecklistPage1of1DesignFailureModesandEffectsAnalysisExpectationsYesComments1)Adesignresponsiblecross-functionalteammustdeveloptheDesignFMEA2)TheDesignFMEAmustbepreparedusingtheapprovialFord(1696A),Chrysler-FordGMFMEA(1995orlateredition),orSocietyofAutomotiveEngineers(J1739)Manual.3)Lessonslearnedfromcampains,recalls,userplantconcerns,similarpartDesignFMEA's,thingsgonewrongandwarrantydatamustbeaddressedduringcurrentpartDesignFMEAdevelopment.4)EverycomponentdesignfunctionmustbeincludedintheDesignFMEA5)Failuremodesmustbelistedanddescribedinphysical,technicalandmeasurableterms.6)Theeffectsoffailuresmustaddresstheimpactoneachpart,nexthigherassembly,system,vehicle,customerwantsandgovernmentregulations.7)Correctiveactions,responsibilitiesandcompletiondatesmustbeassignedtohighseveritynumbersandhighriskprioritynumbers.8)Riskprioritynumbersmustberevisedtoreflectverifiedcorrectiveactions.9)TheDesignFMEAmustidentifypotentialspecialproductcharacteristics.10)Potentialcausesand/ormechanismsoffailuremustbeidentifiedforallfailuremodes.Note:IfanExpectationschecklistitemisnotapplicable,theteamshellnotereasonincommentssectionandchecktheyesboxuponcustomerapproval.ExceedsExpectations1)AConcept(System)FMEAwascompletedpriortostartingtheDesignFMEA.2)Faulttreeanalysis,failuremodeanalysis,orotheranalyticalmethodswereusedinpreparingtheDesignFMEA3)Robustdesigntechniqueswereusedindevelopingcorrectiveactions.4)Otherinnovations(pleasedetailinInnovationsboxbelow).Rating00boxeschecked0Lessthan5boxescheckedinExpectations0boxeschecked15to9boxescheckedinExpectations2All10boxescheckedinExpectationsplusspecificExceedsExpectationsdesignatedbyFordProgramManagement.3AllExpectationscompletewithoneormoreboxescheckedinExceedsExpectationsexcludingthosedesignatedasExpectationsbyFordProgramManagement.InnovationsAPQPStatusReportingGuideline,January1996APQPFocusElementRatingChecklistPage1of2DesignVerificationPlanExpectationsYesComments1)Across-functionalteammustbeusedinthecompletionoftheDesignVerificationPlan2)Specifiedtests,methods,equipment,acceptancecriteria,samplesizes,designlevelandtimingmustbeclearlydocumentedintheDesignVerificationPlan.3)Testsmustincludevariationwithintoleranceonselectedproductcharacteristicschosenbytheteam4)TheDesignVerificationPlanmustincluderetestrequirementsfordesign,material,ormanufacturingprocesschangesthatoccurpriortotheproductiontrialrun.5)DesignVerificationPlanmustincludeteststhataddressenvironmentalaging,dimensionalwear,andmaterialfatigue.6)DesignVerificatianPlanmustincludeteststhataddressthe90thpercentilecustomerusageprofileanddutycycle.7)DesignVerificatianPlanmustincludeteststhataddresstheusefulllife(10yrs/150kmiles)oftheproduct.8)DesignVerificationPlanmustincludeteststhataddresstheeffectsoftheexternalenvironment(climate,roadsurfaceconditions,etc.)9)DesignVerificationPlanmustincludeteststhataddresstheeffectsoftheinternalenvironmentcreatedbyneighboringsub-systems.10)DesignVerificationPlanmustincludeteststhataddresstheeffectsofphysicalinterfacesbetweencomponentsorsystems.11)DesignVerificationPlanshouldincludeteststhataredesignedtodetectafailureusingvariabledatas.Note:afailureisasignificantevent;partial,degraded,intermittent,ortotalproductfailure.12)Theteammustagreeuponoperatingdefinitionsoffailureandsuccess.13)DesignVerificationPlanmustincludeaproceduretodocumentandreactwhenthedistributionofproductfailuresdoesnotmeetdesignandreliabilitygoals.Note:IfanExpectationschecklistitemisnotapplicable,theteamshellnotereasonincommentssectionandchecktheyesboxuponcustomerapproval.APQPFocusElementRatingChecklistPage2of2DesignVerificationPlanExceedsExpectations1)Accleratedtestmodelshavebeenvalidatedbytestingtofailureandfielddata.2)Engineeringmethods,supportedbystatisticalanalysis,havebeenusedtocorrectundesirableresultsfromDVTesting.3