CQI-9中英文最新整套资料

CQI-9SpecialProcess:HeatTreatSystemAssessmentVersion3,Issue10/11PhoneNumber:FaxNumber:ProcessTableA-FerrousCarburizingCarbonitridingCarbonRestorationInternal(Captive)HeatTreater(Y/N):CommercialHeatTreater(Y/N):Austempering/MartemperingTemperingDateofAssessment:DateofPreviousAssessment:ProcessTableB-FerrousNitriding(Gas)Ferritic-Nitrocarburizing(GasorSalt)ProcessTableC-AluminumAluminumHeatTreatmentProcessTableD-FerrousInductionHeatTreatingProcessTableEAnnealingNormalizingStress-RelievingProcessTableFLowPressureCarburizingProcessTableGSinterHardeningProcessTableGIonNitridingName:Title:Phone:Name:Company:Phone:NumberofNeedsImmediateActionFindings:NumberofFailFindingsintheJobAudit(s):NumberofNotSatisfactoryFindings:CurrentQualityCertification(s):DateofRe-assessment(ifnecessary):TS16949:2009Email:Auditors/Assessors:Email:PersonnelContacted:SpecialProcess:HeatTreatSystemAssessmentAddress:PrecipitationHardening/AgingType(s)ofThermalProcessingatthisFacility:NumberofHeatTreatEmployeesatthisFacility:NeutralHardening(QuenchandTemper)FacilityName:CQI-9SpecialProcess:HeatTreatSystemAssessmentVersion3,Issue10/11QuestionNumberQuestionRequirementsandGuidanceObjectiveEvidenceN/ASatisfactoryNotSatisfactoryNeedsImmediateAction1.1Isthereadedicatedandqualifiedheattreatpersonon-site?现场是否配备合格专职的热处理责任人？Toensurereadilyavailableexpertise,thereshallbeadedicatedandqualifiedheattreatpersononsite.Thisindividualshallbeafull-timeemployeeandthepositionshallbereflectedintheorganizationchart.Ajobdescriptionshallexistidentifyingthequalificationsforthepositionincludingmetallurgicalandheattreatknowledge.Thequalificationsshallincludeaminimumof5yearsexperienceinheattreatoperationsoracombinationofaminimumof5yearsofformalmetallurgicaleducationandheattreatexperience.为确保方便的获得热处理专门技术，现场应配备合格专职的热处理负责人。该责任人应为全职员工且其岗位应在组织机构图中体现。其岗位资格描述应包括具有金相学和热处理知识，该岗位的资历应包括：在热处理技术领域具有至少5年的工作经验，或者接受正规金相教育和热处理工作实践合计时间至少为5年。1.2Doestheheattreaterperformadvancedqualityplanning?是否进行热处理的质量先期策划（APQP）?Theorganizationshallincorporateadocumentedadvancequalityplanningprocedure.Afeasibilitystudyshallbeperformedandinternallyapprovedforeachpart.Similarpartscanbegroupedintopartfamiliesforthiseffortasdefinedbytheorganization.Afterthepartapprovalprocessisapprovedbythecustomer,noprocesschangesareallowedunlessapprovedbythecustomer.Theheattreatershallcontactthecustomerwhenclarificationofprocesschangesisrequired.Thisclarificationofprocesschangesshallbedocumented.组织应建立产品质量先期策划的程序文件(APQP)。每一零件应进行可行性研究并获得内部批准，组织可以将相似的一组零件定义为一个系列进行可行性研究。在PPAP获得顾客批准后，不允许发生任何工艺过程的更改、除非得到顾客批准。当要求进行工艺过程更改确认时，热处理供方应主动联系顾客。工艺过程的更改记录应予保持。SpecialProcess:HeatTreatSystemAssessmentSection1-ManagementResponsibility&QualityPlanning管理职责和质量策划Assessment2CQI-9SpecialProcess:HeatTreatSystemAssessmentVersion3,Issue10/11QuestionNumberQuestionRequirementsandGuidanceObjectiveEvidenceN/ASatisfactoryNotSatisfactoryNeedsImmediateActionSpecialProcess:HeatTreatSystemAssessmentAssessment1.3AreheattreatFMEA'suptodateandreflectingcurrentprocessing?热处理的PFMEA是否得到更新并与当前的工艺过程一致？TheorganizationshallincorporatetheuseofadocumentedFailureModeandEffectsAnalysis(FMEA)procedureandensuretheFMEA'sareupdatedtoreflectcurrentpartqualitystatus.TheFMEAshallbewrittenforeachpartorpartfamilyortheymaybeprocess-specificandwrittenforeachprocess.Inanycase,theyshalladdressallprocessstepsfrompartreceipttopartshipmentandallkeyheattreatprocessparametersasdefinedbytheorganization.Across-functionalteamshallbeusedinthedevelopmentoftheFMEA.Allspecialcharacteristics,asdefinedbytheorganizationanditscustomers,shallbeidentified,defined,andaddressedintheFMEA.组织应有文件化的PFMEA管理程序，并确保PFMEA得到更新以反映零件当前的质量状况。每一零件或零件系列应有形成文件的PFMEA，或者每一过程都具有明确的过程规范。无论哪种情况，FMEA应体现从材料接收到零件交付的所有过程步骤，同时组织需对所有关键热处理的过程参数给予确认。应建立包括操作者在内的多方论证小组进行PFEMA开发，具有高风险顺序数RPN值的项目应每年进行处理和关注。所有顾客和组织定义的关键特性、重要特性均应在PFEMA中得到识别、定义和说明。1.4Areheattreatprocesscontrolplansuptodateandreflectingcurrentprocessing?热处理过程的控制计划是否得到更新并与当前的工艺过程一致？TheorganizationshallincorporatetheuseofadocumentedControlPlanprocedureandensuretheControlPlansareupdatedtoreflectcurrentcontrols.TheControlPlansshallbewrittenforeachpartorpartfamilyortheymaybeprocess-specificandwrittenforeachprocess.Inanycase,theyshalladdressallprocessstepsfrompartreceipttopartshipmentandidentifyallequipmentusedandallkeyheattreatprocessparametersasdefinedbytheorganization.Across-functionalteam,includingaproductionoperator,shallbeusedinthedevelopmentofControlPlans,whichshallbeconsistentwithallassociateddocumentationsuchasworkinstructions,shoptravelers,andFMEA's.Allspecialcharacteristics,asdefinedbytheorganizationanditscustomers,shallbeidentified,defined,andaddressedintheControlPlans.SamplesizesandfrequenciesforevaluationofprocessandproductcharacteristicsshallalsobeaddressedconsistentwiththeminimumrequirementslistedintheProcessTables,Sections3.0and4.0.组织应有文件化的控制计划管理程序，并确保控制计划得到更新以反映零件当前的质量状况。每一零件或零件系列应有形成文件的控制计划。或者每一过程都具有明确的过程规范。无论哪种情况，控制计划都应说明从材料接收到零件交付的所有过程步骤并识别所有使用的过程设备，同时组织需对所有关键热处理的过程参数给予确认。应建立包括操作者在内的多方论证小组进行控制计划开发，该控制计划应和所有相关的文件如作业指导书，工艺流程卡和PFMEA保持一致。所有顾客和组织定义的关键特性、重要特性均应在控制计划中得