锅炉安装工程质量证明书

锅炉安装工程质量证明书（整装或组装锅炉）建设单位：锅炉型号：锅炉出厂编号：安装单位：云南鸿云锅炉有限责任公司监检单位：综合技术检测中心云南省质量技术监督局特种设备安全监察处编制说明本“锅炉安装质量证明书”(以下简称质量证明书)适用于整装或组装（立式锅炉除外）锅炉安装。在全省范围内适用。采用统一的锅炉安装记录表格，对提高锅炉安装记录的规范化、通用化，对加强锅炉安装单位的质量管理和提高锅炉的安装质量将起促进作用。本质量证明书的制定是按照现行规程规范的要求，力求重点突出，能够反映施工过程的质量状况，对于特殊结构的施工以及在质量证明书中不能表达清楚的，施工单位应另行绘制图表及记录，以期达到安装质量的完整性，并作为此质量证明书的附件。本质量证明书由云南省质量技术监督局特种设备安全监察处组织编制，如有与现行规程规范要求有冲突的地方应以规程、规范为准。本质量证明书一式两份，建设单位、施工单位各一份。本质量证明书不得复印和翻印，采用计算机软件出具的除外。本质量证明书必须使用钢笔或碳素笔填写，字迹应工整、规范。目录1、锅炉压力容器安装质量证明书·······························································(1)2、施工、建设单位概况···········································································(2)3、锅炉安装前技术资料检查记录·······························································(3)4、设备缺损件清单·················································································(4)5、设备缺损件修复记录···········································································(5)6、基础检查、本体安装记录·····································································(6)7、阀门水压试验记录··············································································(7)8、焊接质量检查记录··············································································(8)9、射线探伤检验报告··············································································(9)10、射线探伤部位示意图········································································(10)11、省煤器(铸铁)安装及水压试验记录·······················································(11)12、空气预热器安装记录········································································(12)13、工艺管道安装记录···········································································(13)14、锅筒封闭检查记录···········································································(14)15、锅炉本体水压试验记录·····································································(15)16、燃烧装置安装记录···········································································(16)17、炉排冷态试运行记录········································································(17)18、炉墙施工记录·················································································(18)19、水处理设备安装验收记录··································································(19)20、风机、泵类、除氧器安装记录····························································(20)21、除尘器、烟囱安装记录·····································································(21)22、其他辅助装置安装记录·····································································(22)23、仪表安装记录一··············································································(23)24、仪表安装记录二··············································································(24)25、烘炉记录·······················································································(25)26、煮炉记录·······················································································(26)27、蒸汽严密性试验记录········································································(27)28、安全附件、安全保护装置调试记录······················································(28)29、隐藏工程记录及验收签证··································································(29)30、带负荷连续运行记录及签证·······························································(30)31、安装单位技术资料移交记录·······························································(31)锅炉压力容器安装质量证明书表1锅炉压力容器安装质量证明书锅炉压力容器使用单位：锅炉压力容器名称、类别及型号：产品出厂编号：单位内编号：锅炉压力容器安装地址：安装许可证：TS315300015—2012该台锅炉压力容器由本安装单位负责安装，特此证安装质量符合锅炉压力容器安全技术规范规定。（装单位公章）日期：2012年月日安装单位名称：云南鸿云锅炉责任有限公司地址：电话：[phone]单位法定代表人（签章）杨永泉技术负责人（签章）董建国施工、建设单位概况表2施工现场负责人董建国职务或职称经理电话[phone]施工现场技术负责人刘体标职务或职称队长电话施工现场检验负责人董晓旭职务或职称技术员电话[phone]现场主要施工人员无损检测及理化人员姓名资格证书编号级别有效期发证机关董晓旭1RII2015.5.11国家质量监督检验检疫总局焊工姓名资格证书编号钢印代号合格项目有效期发证机关董建国赵显光刘体标董晓旭建设单位地址电话现场负责人姓名性别职务或职称电话锅炉安装前技术资料松果记录表表3技术资料名称应有数量实有数量总图、基础图、砌砖图、管路图及主要受压部件图、易损件图受压元件强度计算书或计算结果汇总表安全阀排放量计算书或计算结果汇总表受压元件重大设计更改资料安装和使用说明书锅炉质量证明书（包括出厂全格证、金属材料证明、焊接质量证明和水压试验证明）产品安全质量监督检验证书编号锅炉房设计图纸、锅炉平面布置图及标明与有关建筑物的距离的图纸是否经当地监察机构审查同意已审批审批日期2012年月日审批单位质量技术监督局存在问题及处理意见施工单位代表：2012年月日建设单位代表：2012年月日设备缺损件清单表4序号名称图号设计规格型号数量开箱检查情况备注记事；施工单位代表：2012年月日建设单位代表：2012年月日设备缺损件修复记录表5设备或零件名称设备或零件规格型号主要缺陷及存在问题修复方案及处理结果受压部件的重大损坏及修复方案应向当质量技术监督部门报告。施工单位技术负责人：施工单位质检负责人：2012年月日建设单位代表：2012年月日基础检查、本体安装记录表6基础施工单位验收日期检查项目允许误差(mm)设计值(mm)实测值(mm)基础纵向中心线±20前：后：基础横向中心线±20左：右：基础标高（测量四角位置）＋0－20△1＝△2＝△3＝△4＝基础上平面外形尺寸±20记录：施工单位代表：施工单位质检员：建设单位代表：安装单位验收日期检查项目允许误差(mm)设计值(mm)实测值(mm)锅炉纵轴线与基础纵轴线重±5横向位置偏差±10纵置锅筒倾斜度按图纸要求或±5左右水位表中心线不水平度5炉排前后轴的水平度长度的1/1000底座垫铁尺寸每处最多3块底座二次灌浆最小间隙25本体就位调整示意图施工人员：施工单位质检员：建设单位代表：阀门水压试验记录表72012年月日序号阀门名称型号规格试验压力＝公称压力MPa试验结果附注1主汽阀DNMPa合格2付汽阀DNMpa合格3排污快排DNMpa合格4排污闸阀DNMpa合格5止回阀DNMpa合格备注：试压过程要有稳压价段，要求不少于两分钟。试压人员：施工单位质检员：焊接质量检查记录表8焊接工艺评估报告编号：焊接工艺指导书编号：2012年月日序号焊接部位母材规格型号焊接材料接头型式焊接方法外观检查结果施焊焊工焊丝焊条姓名钢印代号1主汽管E4303手工弧焊V型坡口合格2排污管E4303手工弧焊V型坡口合格3进水管E4303手工弧焊V型坡口合格焊接质检员：焊接责任技术人员：射线探伤检验报告表9技术参数管子规格(外径×壁厚)mm探伤机型号探伤机规格增感法透度计类型象质计指数管电压KV管电流透照方式曝光时间min底片长度有效长度mm黑度执行标准合格级别序号底片编号缺陷位置缺陷性质缺陷尺寸mm评定级别备注探伤人员：资格级别：证号：2012年月日审核人员：资格级别：证号：2012年月日射线探伤部位示意图表10探伤人员：2012年月日省煤器(铸器)安装及水压试验记录表112012年月日省煤器安装记录检查项目技术要求设计值mm实测值mm支承架标高0－5支承架的水平方向位置±3支承加横向不水平度1/1000承承架纵向不水平度1/1000外观检查情况接口应严密，铸铁管不得有气孔、砂眼、裂纹，肋片破损情况不得超过规范要求。施工人员：施工单位质检员：省煤器水压试验记录省煤器工作压力：MPa试验水温：