FMEA标准模板

FMEA编号(FMEANo.):FMEA-001项目名称ItemName:过程责任部门ResponsibleDepartment:Production,QA产品型号ProductType:关键日期Keydate:核心小组CoreTeam:采取的措施ActionsTaken严重度S频度O探测度DRONInfluenceopticalfunction/影响光学功能8ΔShipmentwrong/装货出错1MaterialICY/原料运输Checklabeling/确认标签216ICYinstruction/运输指导书81216Influenceopticalfunction/影响光学功7ΔMaterialqualitynotgood/原材料品质不好1MaterialICY/原料运输CheckCOCA214ICYinstruction/运输指导书71214Influenceopticalfunction/影响光学功4ΔPackagedamagedduringshipment/装货时包装损坏1MaterialICY/原料运输Checkpacking/确认包装28ICYinstruction/运输指导书4128Packingtray:notENDmaterial/包装不是最终包装Contaminatetheproducts/产品脏污3oStoreforlongtime,ormadeofwrongmaterial/入库时间太久,用错物料3MaterialICY/原料运输Checksurfaceresistance/确认表面的抵抗力218ICYinstruction/运输指导书332182.Store/仓库Rawmaterialhandlingnotproperly/原料仓库管理不当Influenceopticalfunction/影响光学功5ΔMaterialmixed/混料3Materiallabeling/原料标签Checklabeling/确认标签230Reviewpersonnelinstructions/人员回顾作业指导Productionsupervisor,WW26/生产主管Reviewpersonnelinstructions/人员回顾作业指导532303.1PerryNotdryenough/湿度控制不够Bubbleinside,Yellowproduct,/产生气泡,产品变色6oTimeortempnotright/时间和温度不对4time/tempcontrol/时间稳定控制supervisordoublecheck+QCaudit/主管确认+品质稽核496Reviewpersonnelinstructions/人员回顾作业指导Productionsupervisor,WW26/生产主管ReviewPersonnelinstructions/人员回顾作业指导63472责任和目标完成日期Responsibility&TargetDateAmeliaLu,WW26RON建议措施RecommendedActionsReviewandconfirmICYinstruction/回顾并确认作业指导现行探测过程控制探测度D频度O现行预防过程控制严重度S级别Class潜在失效模式PotentialFailureModesRawplasticmaterialincorrect/塑胶原料错误潜在失效后果PotentialEffectofFailure1.ICY/交通运输工程编制者/日期Preparation/Date确认者/日期Approved/Date措施执行结果ExecutiveResultsofActions潜在失效起因/机理Origin/MechanismofPotentialFailureXXXHighTechPlastic(Suzhou)Co.,LtdXXX注塑(苏州)有限公司潜在过程失效模式及后果分析(过程FMEA)PotentialProcessFailureModesandEffectsAnalysis(PFMEA)页码Page:Page1of3Pages过程功能Processfunction要求Requirements3.2Molding/成型ImaginglensDia.,Dim1:5.78±0.03outofspec./镜头直径尺寸超规Influenceassembly/影响装配3oWronginsert/嵌入错误1Orderstartreleaseplan/订单开始出计划Dimcheck/尺寸确认26PMmould/点检磨具Productionsupervisor,WW26/生产主管ReviewPMmouldpersonnelinstruction,incominginspectionopticalinserts/人员回顾作业指导,来料检验光学尺寸3126采取的措施ActionsTaken严重度S频度O探测度DRONImaginglensthickness,Dim2:1.93±0.03mmoutofspec.Poorimagequality,InfluenceTOP7★IncorrectstackheightafterPMmould1Orderstartreleaseplan+IPQCDimcheck321PMmouldXuZhenglinReviewPMmouldpersonnelinstruction71321TotalheightDim.4:5.05±0.05,outofspec.Influenceimagingfunction6★Moldingprocessormolddim.Ormouldtemp.5IPQCDimcheck260PMmould,checkmoldingparameterregularlyXuZhenglin/AmeliaReviewPMmouldpersonnelinstruction,checkmoldingparameterregularly65260Distance,Dim5:14.54±0.03outofspec.Impactillumination,spotposition6ΔMoldingprocessormolddim.Ormouldtemp.5OrderstartreleaseplanDimcheck260PMmould,checkmoldingparameterregularlyXuZhenglin/AmeliaReviewPMmouldpersonnelinstruction,checkmoldingparameterregularly65260Distance,Dim.6:7.86±0.03outofspec.Impactillumination,spotposition6ΔMoldingprocessormolddim.Ormouldtemp.5OrderstartreleaseplanDimcheck260PMmould,QCcheckmoldingparameterregularlyXuZhenglin/AmeliaReviewPMmouldpersonnelinstruction,checkmoldingparameterregularly65260Distance,Dim.9:1.60±0.05outofspec.ImpactTOP7★Moldingprocessormolddim.Ormouldtemp.1IPQCDim2,3,4arecontrolledduringprocess321PMmould,checkmoldingparameterregularlyXuZhenglin/AmeliaReviewPMmouldpersonnelinstruction,checkmoldingparameterregularly71321Overallwidth,Dim12:39.5±0.1outofspec.Influenceproductassembly6★Moulddimensionwrong1OrderstartreleaseplanDimcheck212PMmouldXuZhenglinReviewPMmouldpersonnelinstruction61212Diameter,Dim13:42±0.1mmoutofspecInfluenceproductassembly6★Moulddimensionwrong1OrderstartreleaseplanDimcheck212PMmouldXuZhenglinReviewPMmouldpersonnelinstruction61212Thickness,Dim16:6±0.1mmoutofspec.Influenceproductassembly6★Moulddimensionwrong1OrderstartreleaseplanDimcheck212PMmouldXuZhenglinReviewPMmouldpersonnelinstruction61212Thickness,Dim17:10.36±0.1outofspec.Conflictwithcliponproduct6★Moulddimensionwrong1OrderstartreleaseplanDimcheck212PMmouldXuZhenglinReviewPMmouldpersonnelinstruction61212Distance,Dim18:3.51±0.03mmoutofspec.Impactillumination,spotposition6ΔMoulddimensionwrong5OrderstartreleaseplanDimcheck260PMmouldXuZhenglinReviewPMmouldpersonnelinstruction65260Thickness,Dim19:1.3±0.1outofspec.6★Moulddimensionwrong1OrderstartreleaseplanDimcheck212PMmouldFangGosh/XuZhenglin61212责任和目标完成日期Responsibility&TargetDateRON建议措施RecommendedActions现行探测过程控制探测度D频度O现行预防过程控制严重度S级别Class潜在失效模式PotentialFailureModes潜在失效后果PotentialEffectofFailure3.2Molding措施执行结果ExecutiveResultsofActions潜在失效起因/机理Origin/MechanismofPotentialFailure过程功能Processfunction要求Requirements采取的措施ActionsTaken严重度S频度O探测度DRPNImaginglensshapechangePoorimagequality,TOPoutofspec.5ΔMouldingprocessparameter,ormoulddesignmarginally1IPQCTOPmeasurement315CheckmouldingparameterregularlyAmelaLuCheckmouldingparameterregularly51315ImaginglenstransmittancetoolowReducedimagequality5oCavitycleanliness1315PMmouldXuZhenglinPMmouldpersonnelinstruction51315Imaginglensopticalaxisshiftversusmech.AxisPoorimagequality5oWrongmould1IPQCMeasureimageresolution210PMmouldXuZhenglinPMmouldpersonnelinstruction51210Bigi