(中文版)-CQI-11-Plating-System-Assessment第2版

CQI-11SpecialProcess:PlatingSystemAssessmentVersion1Issued8/07FacilityName工厂电话:PhoneNumber电话:FaxNumber传真:ProcessTableA工程表AZinc锌ZincAlloyPlating锌合金电镀CaptivePlater(Y/N):自由电镀企业：ProcessTableB工程表BCommercialPlater(Y/N):商业电镀企业：SurfaceConditioningofMetalsforDecorativePlating金属的装饰电镀表面或电解抛光DateofAssessment:以往评估日期：ProcessTableC工程表CSurfaceConditioningofABS&PCABSPlasticsforDecorativePlating塑料装饰电镀表面调节或电解抛光DateofRe-assessment(ifnecessary):：再次评估日期（如果需要）：ProcessTableD工程表DDecorativePlating塑料装饰电镀表面调节ProcessTableE工程表EMechanicalPlating金属和塑料装饰电镀ProcessTableF过程表FTheelectrolyticpolishingofstainlesssteeland/orchromeplated不锈钢的电解抛光和/或闪镀铬ProcessTableG过程表GPlatedcollaterals镀硬络ProcessTableH过程表HElectrolessnickelplating化学镀镍ProcessTableI过程表IHydrogenembrittlementreleasethebakingprocess氢脆释放烘烤过程ProcessTableF过程表FEquipmentandProcessEquipment过程控制盒测试设备Name:名字Title:职位Phone:电话NumberofPlatingEmployeesatthisFacility工厂电镀员总数:Email;邮件CurrentQualityCertification(s):现有质量认证PersonnelContacted:人员联系:SpecialProcess:PlatingSystemAssessmentAddress地址:Type(s)ofPlatingProcessingatthisFacility工厂电镀流程类型:CQI-11SpecialProcess:PlatingSystemAssessmentVersion1Issued8/07Name:名字Company:公司Phone:电话NumberofNeedsImmediateActionFindings:“需要立即采取行动”的项目数:NumberofFailFindingsintheJobAudit(s):审计工作的“不符合”的项目数:Processevaluationtable/columnobservation,therecognitionofthenumberisnotinconformitywiththe过程表评价/观察栏中识别的“不符合”项目数Auditors/Assessors:审核员/评估员Email:邮件NumberofNotSatisfactoryFindings:“不满意”项目数CQI-11SpecialProcess:PlatingSystemAssessmentVersion1Issued8/07QuestionNumber问题编号Question问题RequirementsandGuidance要求与标准ObjectiveEvidence客观证据N/A不合适Satisfactory满意NotSatisfactory不满意NeedsImmediateAction须立即纠正1.1Isthereadedicatedandqualifiedplatingpersonon-site?现场是否有专门的，具有相关资格的电镀人员？Toensurereadilyavailableexpertise,thereshallbeadedicatedandqualifiedplatingpersononthesite.Thisindividualshallbeafull-timeemployeeandthepositionshallbereflectedintheorganizationchart.Ajobdescriptionshallexistidentifyingthequalificationsforthepostitionincludingchemicalandplatingknowledge.Thequalificationsshallincludeaminimumof5yearsexperienceinplatingandsurfacefinishingoracombinationofformalchemistry/chemicalengineeringeducationandplatingexperiencetotalingaminimumof5years.为了确保能够随时得到专业指导，必须有专门的，具有相关资格的电镀人员在场，此人必须是全职员工，其职务必须在企业组织结构中有反映。职责描述中鄙俗包括确认该职位所需资历，包括化学和电镀知识。职业资格应该包括具有电镀和表面处理5年以上工作经验，或化学、化工工程专业教育与电镀工作相加，五年以上工作经验。1.2Doestheplaterperformadvancedqualityplanning?电镀厂是否进行先期质量策划？Theorganizationshallincorporateadocumentedadvancequalityplanningprocedure.Afeasibilitystudyshallbeperformedandinternallyapprovedforeachpart.Similarpartscanbegroupedintopartfamiliesforthiseffortasdefinedbytheorganization.Afterthepartapprovalprocessisapprovedbythecustomer,noprocesschangesareallowedunlessapprovedbythecustomer.Theplatershallcontactthecustomerwhenclarificationofprocesschangesisrequired.Thisclarificationofprocesschangesshallbedocumented.工厂应该有文件化的APQP程序，应该对每个零件进行可行性研究和内部批准,组织可以将类似的零件定义为零件组来完成上述的研究与批准活动。在零件批准过程得到顾客批准后，除非顾客批准，否则不准许有过程更改，当对过程更改的说明有要求时，电镀厂应联系顾客并保持过程更改说明的记录。1.3AreplaterFMEA'suptodateandreflectingcurrentprocessing?FMEA是否是更新状态，并反映了目前的工艺过程？TheorganizationshallincorporatetheuseofadocumentedFailureModeandEffectsAnalysis(FMEA)procedureandensuretheFMEAsareupdatedtoreflectcurrentpartqualitystatus.TheFMEAshallbewrittenforeachpartorpartfamilyortheymaybeprocess-specificandwrittenforeachprocess.Inanycase,theyshalladdressallprocessstepsfrompartreceipttopartshipmentandallkeyplatingprocessparametersasdefinedbytheorganization.Across-functionalteamshallbeusedinthedevelopmentoftheFMEA.Allcharacteristics,asdefinedbytheorganizationanditscustomers,shallbeidentified,defined,andaddressedintheFMEA.厂商应具有文化的FMEA管理程序并确保FMEA及时更新以反映当前零件的质量状态。应为每个零件或零件组编写FMEA，或者FMEA应包括从来料接收到零件发运的所有工序，以及厂商所定义的所有电镀关键过程参数。FMEA应由跨功能小组来开发，由组织或顾客确定的所有特性应在FMEA中得到识别、定义并处理。SpecialProcess:PlatingProcessAssessment(GeneralFacilityOverview)特殊过程：电镀系统评估（工厂概要）Section1-ManagementResponsibilityandQualityPlanning第一章：管理职责与质量策划AssessmentCQI-11SpecialProcess:PlatingSystemAssessmentVersion1Issued8/07QuestionNumber问题编号Question问题RequirementsandGuidance要求与标准ObjectiveEvidence客观证据N/A不合适Satisfactory满意NotSatisfactory不满意NeedsImmediateAction须立即纠正SpecialProcess:PlatingProcessAssessment(GeneralFacilityOverview)特殊过程：电镀系统评估（工厂概要）Assessment1.4Arefinishprocesscontrolplansuptodateandreflectingcurrentprocessing?控制计划是否是最新状态，并反映了目前的工艺过程？TheorganizationshallincorporatetheuseofadocumentedControlPlanprocedureandensuretheControlPlansareupdatedtoreflectcurrentcontrols.TheControlPlansshallbewrittenforeachpartorpartfamilyortheymaybeprocess-specificandwrittenforeachprocess.Inanycase,theyshalladdressallprocessstepsfrompartreceipttopartshipmentandidentifyallequipmentusedandallkeyplatingprocessparametersasdefinedbytheorganization.Across-functionalteam,includingaproductionoperator,shallbeusedinthedevelopmentofControlPlans,whichshallbeconsistentwithallassociateddocumentationsuchasworkinstructions,shoptravelers,andFMEAs.Allspecialcharacteristics,asdefinedbytheorganizationanditscustomers,shallbeidentified,defined,andaddressedintheControlPla