SAE-AS22759-33

FEDERALSUPPLYCLASS6145INOTICETHISDOCUMENTHASBEENTAKENDIRECTLYFROMU.S.MILITARYSPECIFICATIONMIL-W-22759/33C,AMENDMENT1ANDCONTAlNSONLYMINOREDITORIALANDFORMATCHANGESREQUIREDTOBRINGITINTOCONFORMANCEWITHTHEPUBLlSHlNGREQUIREMENTSOFSAETECHNICALSTANDARDS.THEINITIALRELEASEOFTHISDOCUMENTISINTENDEDTOREPLACEMIL-W-22759/33C,AMENDMENT1.ANYPARTNUMBERSESTABLISHEDBYTHEORIGINALSPECIFICATIONREMAINUNCHANGED.THEORIGINALMILITARYSPECIFICATIONWASADOPTEDASANSAESTANDARDUNDERTHEPROVISIONSOFTHESAETECHNICALSTANDARDSBOARD(TSB)RULESANDREGULATIONS(TSB007)PERTAININGTOACCELERATEDADOPTIONOFGOVERNMENTSPECIFlCATlONSANDSTANDARDS.TSBRULESPROVIDEFOR{A)THEPUBLICATIONOFPORTIONSOFUNREVISEDGOVERNMENTSPECIFICATIONSANDSTANDARDSWITHOUTCONSENSUSVOTINGATTHESAECOMMITTEELEVEL,AND(8)THEUSEOFTHEEXISTINGGOVERNMENTSPECIFtCATIONORSTANDARDFORMAT.UNDERDEPARTMENTOFDEFENSEPOLICIESANDPROCEDURES,ANYQUALIFICATIONREQUIREMENTSANDASSOCIATEDQUALIFIEDPRODUCTSLISTSAREMANDATORYFORDODCONTRACTS.ANYREQUIREMENTRELATINGTOQUALIFIEDPRODUCTSLISTS(QPLS)HASNOTBEENADOPTEDBYSAEANDISNOTPARTOF1THISSAETECHNICALDOCUMENT.ITHIRDANGLEPROJECTIONCepynght2000%#ebofAvtmmtlveEngneers.Inc.AllrightsfssewdTOPLACEADOCUMENTORDER:(724)T76-4970FAX:[phone]SAEWEBADDRESS:hnp./hn***.sae.orgludh9hFPREPAREDBYSAESUBCOMMllTEEAE-8DIPrintsdmtheU.S.AQ=.SF*--%?Buwru~r~w.INTERHATIONAL,mcmmanr.lhbmwm-kPR,mm,IprmllledwlhoulllcansehornIHSh101forAEROSPACESTANDARDWIRE,ELECTRICAL,FLUOROPOLYMER-INSULATED.CROSS-LINKEDMODIFIEDETFE.LIGHTWEIGHT.SICVERCOATED,HIGH-STRENGTHCOPPERALLOY.2WC,600VOLTAS22759133SHEET1OF6hyqMSAEI~kmal~odPWUMbyIHSunWImnaax8thMEIloreprMuClnnnr-r*#ngWmMglu.4WlUlrrmIHSz-3bNN8ktlorRsadeTHEREQUIREMENTSFORACQUIRINGTHEWIREDESCRIBEDHEREINSHALLCONSISTOFTHISSPECIFICATIONANDTHELATESTISSUEOFMIL-W-22759SHALLDIAMETERCOUMCTWI-SlLVERCOATEDItIGH-STREMGTNCOPPERALLOYIHSULATIOI-CROSSLINKED,EXTRUDED,HODIFTEDETFE*ETFE-Ethylene-tetrafluomethylenecopolymerFIGURE1.GENERALCONFIGURATIONTABLEI.CONSTRUCTIONDETAILS.IIIIDlmterIblnlshedwireIIIIStrandinglo?strandedlh1Parto/renoIcon~tor~rt20iCI#~FllDlatsrl(lbs/lWOPt)lIIslzeIstrandsxAMGI(Inches1l(ohs11000ftll[Inches)t(max)1II!gaugeofstrands~l7mln~l(mx)l(man)1IIIIII1III1M22759/33-30-•I30I7x381.0111.0121117,41.024*.a02I.66I1H22759/33-28-*128f7x361.0141.016I74.41,027*A02I.91II~22759/33-26-*I26I19x381.018.omJ44.8I.as2*.a02I1.4IIY22159/)111-24-*I21II0x361.0211.026111.11.037*.OD212.01I~22759/33-22-*1nI19x341.0291.031117~51.043t.002I2.9I1M22769/33-20-*j20I19x321.0371.039110.7IaOW*.OD2I4.4IIIIIIiII11/Partnumber:Theasterisks4nthepartnumbercolumn,tablesIand11,shaltberep1aced-bycolorcodedesignatorsInaccordancewlthMIL-STD-681.Examples:Size20,whtte-HZE759/33-20-9;whitewlthorangestrlpe-122759/33-20-93.Printlngofcolorcodedesignatoronsurfaceofwl*InsulationIsnotrequired.eA=rFAsy-~.ndbllIr~U~.INTERNATIoMAL-umcnmrmu~.llhL*N.w-cwr,PAT~~WIAEROSPACESTANDARDWIRE.ELECTRICAL.FLUOROPOLYMERINSULATED,CROSS--LINKEDMODIFIEDETFE,LIGHTWEIGHT.SILVER-COATEDHIGH-STRENGTHCOPPERALLOY.2WC.600VOLTAS22759133SHEET2OF6mfVIrCCYSj4CO-lSAEInierMl-lPrmarwwI*unaaI~canwv~lhNnrsp6clionorngl*rc+,qTABLEII.PERFORMANCEDETAILS.71BandtestlngIttHandreldfaneterITest1oadItiwhes)(13%)I(Tbsl(4%)1Ikrtno.ICrorsllnklngprwl.coldIEmrslfPlngpmot.1ColdI1Itranrs-IonandIbendIimnnlonandIbendIIIlifecycletestsItsrtIlifecycletestsItestI1tIIM22759/33-30-•1-2501-375I.I25I.500IlH22759/33-28-•1,2501.3751.125I-5001lMZ2759/33-26-*1.3751.500I.I251,5001jMZ2759/33-24-•H22759/33-22311-600,3751.m1-750I1-250.376ii.0011.001I122759/$%20-*1.5001.7561-506li.001IIt1IIFWTINGS.Temperaturerating:200°C(392°F)maximumcontinuousconductortemperature.Voltagerating:600volts(rms)atsealevel.ADDITIONALREQUIREMENSS:Acidresistance.Norequirement.Blocking:230°C+3'C(446°F*5.4F).Color:InaccordancewithMIL-STD-104,class1;whiteprefemed.ConformityofcolortothelimitsofMIL-STD-104shallnotberequiredaftercrosslinkingprooftestorlifecycleovenexposure.Colorstripingorbandingdurability:125cycles(250strokes)(min),500gramsweight.Crosslinkingprooftest:7hoursat300°Ci3C(572°Fk5.4F).Qualityconforman~etest,groupII.Requirementsandproceduresasforlifecycleexceptfortimeandtemperature.Dielectrictestafterimmersion:2,500volts(rrns).60Hz.Flammability.Qualityconformancetest,groupII.Forrequirementsandproceduresseebelow.Humidityresistance:Afterhumidltyexposure,wireshallmeettherequirementsfor~nitialinsulationresistance.Identificationofprodud:Notrequiredforsize24andsmaller.Colorcodedesignatornotrequired.Identificationdurability:125cycles(250strokes)(min).500gramsweight.Immersion:Forprocedureseebelow.Impulsedielectrictest:8.0kilovolts(peak),100percenttest.Insulationresistance.initla!:5,000megohmsfor1,000feet(rnin).Insulationthickness:0.005inch(min).Lifecycle:500hoursat230°C*3-C(446'F25.4'F).Dielectrictest.2,500volts(rrns),60Hz.Proceduretousemandrelscoatedwithpolytetrafluoroethyleneintheformofeitherenamelorwrappedtape,suchthatthediameterofthemandrels,aftercoating,stillconformtotherequiremenlsofperformancedetails,tableII.-l=F::drr-q-~.ndsr~~~s-.INTERNATIONAL,a)~arrmn-br*a,rr-.PAI~~SAEwnnlladwmmllbcaaabornIHSMIk4ResaleAEROSPACESTA