新产品引进程序

QUALITYPROCEDURE文文文文件件件件编编编编号号号号:MEP-07ProcedureNo版版版版本本本本号号号号:04Rev.No主题主题主题主题(Title):新产品引进程序新产品引进程序新产品引进程序新产品引进程序NEWPRODUCTINTRODUCTIONPROCEDURE总总总总页页页页数数数数:18TotalPages实实实实施施施施日日日日期期期期:08/14/00EffectiveDate编编编编制制制制:H.L.NgaOriginator审审审审核核核核:LaiBengAngApprovedBy相关部门批准相关部门批准相关部门批准相关部门批准APPROVALS/CONCURRENCE□□□□生生生生产产产产部部部部:日日日日期期期期:_____________ManufacturingDate□□□□品品品品保保保保部部部部::::日日日日期期期期::::____________________________________________________QualityAssuranceDate□□□□工工工工程程程程部部部部::::日日日日期期期期::::________________________________________MFGEngineeringDate□□□□物物物物料料料料部部部部::::日日日日期期期期:___________:___________:___________:___________________MaterialDate□□□□商商商商务务务务部部部部::::日日日日期期期期::::________________________________________ProgramDate□□□□财财财财务务务务部部部部::::日日日日期期期期:__________:__________:__________:______________________FinanceDate□□□□人人人人事事事事部部部部::::日日日日期期期期:__________:__________:__________:______________________HumanResourcesDateQUALITYPROCEDUREMEP-07版版版版本本本本号号号号：04Rev.No审审审审核核核核：：：：LaiBengAngApprovedBy页数页数页数页数：：：：1of18Page文文文文件件件件修修修修改改改改记记记记录录录录REVISIONHISTORY版本号版本号版本号版本号Rev.修修修修改改改改内内内内容容容容Description/Changes修改人修改人修改人修改人Originator日日日日期期期期Date01020304FirstIssue首次发行MentionDeviationProcedureandIncreaseNPIreviewtime.提出工艺更改及增加NPI的审查时间UpdateChecklistforDataCollectionFunctions,ESD,modifyCPKstatement更新数据收集功能的检验表格,ESD,并修改CPK的状态Revisetoincludeprocessgenericflowchart,processmanagementplan,definitionsofresponsibilities,useofstatisticaltechniqueinNPIandsampleNPIreport.增加了产品通用的流程图，工艺管理计划，NPI报告，各部门责任，统计技术在NPI的运用。PaulSkehanPaulSkehanPaulSkehanH.L.Nga11/01/9911/23/9903/15/0007/26/001.0PURPOSE/目的目的目的目的ThepurposeofthisprocedureistoprovidetheguidelinestoensurequalityandproductivityareplannedandbuiltQUALITYPROCEDUREMEP-07版版版版本本本本号号号号：04Rev.No审审审审核核核核：：：：LaiBengAngApprovedBy页数页数页数页数：：：：2of18PageintheprocessplanandlayoutintheimplementationofaNewProductIntroductionintotheFlextronicsIndustrial(Zhuhai)manufacturingfacilities.本程序制定了新产品引进的指导方针，以确保在新的产品导入伟创力实业(珠海)时，产品品质和产量在制程规划和布局阶段得以充分考量和实现。2.0SCOPE/范围范围范围范围ThisprocedureisapplicabletointroductionofanynewproducttothemanufacturingoperationintheFlextronicsIndustrial(Zhuhai).Theprocedurecovertheresponsibilities,therequiredactivities,thegenericnewproductflowchartandthegenericNPIchecklistforintroductionofanynewproduct.本程序适用于任何规划导入伟创力实业(珠海)生产制造的新产品，涵盖了新产品引进过程中，各部门的责任，需完成的工作，通用的新产品工艺流程图和通用的NPI查检表。3.0RESPONSIBILITIES职责职责职责职责3.1Program商务3.1.1Organize,coordinateandcommunicatewithcustomertoensurethereceiptofcompletecustomerdocumentsandinformation's.组织、协调、联络客户确保收到完整的客户文件和信息。3.1.2InitiatethefirstNPImeetinguponreceiptofsufficientcustomers’documenttopresenttheprojectinformationandselectaNPIleader当相关客户文件齐备后，启动第一次NPI会议介绍新产品的信息，并选定NPI领导者。3.1.3Liaseandcoordinatewithcustomerondeliveryonanyconsignedmaterials,fixtures,testprogramandsamples.协调客户取得客户提供的物料、夹具、测试程序和样本。3.2NPILeaderNPI领导者。3.2.1Prepareandupdatemilestonechartfortheproject.制作并更新新项目的计划图。3.2.2Coordinate,controlandmonitortoensuretheexecutionofactivitiesintheGanttchartforpilotruncanmeetthedeadline.协调，监控以确保试产甘特图的各项工作得以按时执行。3.2.3LiasewithIEtocheckandconfirmsufficientcapacityformassproduction.协同IE确保有足够的生产能力满足量产需要。3.2.4Liaisewithprocesstocheckandconfirmcapabilityofmachinesformassproduction.协同工艺工程师检查并确认设备有足够的产能满足量产。3.2.5PrepareNPIreportbaseontheprocessplanandcollecteddataduringthepilotrun.在制程计划和试作收集数据的基础上，制作NPI报告。3.3NPIProcess&SupportProcessQUALITYPROCEDUREMEP-07版版版版本本本本号号号号：04Rev.No审审审审核核核核：：：：LaiBengAngApprovedBy页数页数页数页数：：：：3of18Page3.2.1Prepareandensurethattheprocessplanwhichincludeworkandinstruction,processflowchart,processmanagementplancanmeetthedeadline,quality,yieldandproductivityrequirement.制订工艺相关文件，包括WI、艺流程图、工艺管理计划，并确保上述文件满足品质产能的需求，并保证及时工完成。3.2.2GenerateinternalBOMbaseoncustomersBOM.将客户BOM转化为内部BOM3.2.3Prepareandensurethatalljigsandfixturesrequirementwhichincludestencils,componentpreformfixtures,manualinsertfixturesandfixturesforanybox-upprocessareavailableduringthepilotrun.准备并确保所有工夹具在试作以前准备齐全，包括网板、零件成型夹具、手插件夹具，以及组装流程所需设备。3.2.4Performprocessverificationswhichincludetrainingtheoperatorandensuretheprocesscapabilityateverystationsduringthepilotrun.在试作时，进行具体的制程确认，包括员工培训，各工位的产能是否足够3.2.5Followupandcloseallissueswhicharefoundforimprovementduringthepilotrun..针对试作阶段发行的各种问题，跟进相应的改善对策并确保完成。3.4NPITest&SupportTest3.4.1Prepareandensuretestplanandinstructionsarereadyforpilotrun.准备并确保测试计划和作业指示在试作前完成。3.4.2PrepareandensurethefixturesandprogramforICTandfunctionalisreadyforpilotrun.准备并确认ICT测试和功能测试夹具和测试程序在试作前完成。3.2.3Performtestprocessverificationduringallstagesofrunfordocumentationcorrectnessandprocessadequacytomeetexpectation.在试作时检查测试的各个阶段，调整测试文件和制程以满足生产需要。3.2.4Capturetestperformanceanddebugresults.调试测试程序，提高测试效率。3.2.5Followupandcloseallissuesfoundduringtherunwhereimprovementactionorchangeisnecessaryaftertherun.针对试作发现的测试问题，跟进改善措施并确保完成。3.5NPIEquipment&SupportEquipmentforPilotRun3.5.1ImplementthelayoutofmachinesandlinefromIEwhenrequire按照IE的规划，执行机器设备和生产线的布局。3.5.2PrepareandensurethatprogramforchipsandICplacementsisreadyforpilotrun.准备并确保试作用的SMT贴片机程序完备。QUALITYPROCEDUREMEP-07版版版版本本本