PCB分割机Manual(Chinese)

PCB分割机SAM-CT23J操作说明书株式会社サヤカ〒143-0002東京都大田区城南島２丁目３番地３号TEL(03(3790)8911(代表)FAX[phone]目录１．特征·····························1-1２．SAM-CT23J的说明2-1机械概要·······················2-12-2机构部的说明2-2-1机械全体·······················2-22-2-2X轴装置(UNIT)·······················2-32-2-3Y轴装置(UNIT)·······················2-42-2-4Z轴装置(UNIT)·······················2-52-2-5集尘管周围·······················2-6３．装置的起动和终了3-1装置的起动·······················3-13-2程序的切换方法·······················3-23-3自动运转·······················3-43-4自动运转的停止·······················3-53-5自动运转的中途停止·······················3-53-6机械运转的终了·······················3-63-7注意事项·······················3-6４．操作方法4-1操作键板·······················4-14-2触控面板·······················4-24-2-1自动运转·······················4-34-2-2副画面---机种选择·······················4-44-2-3副画面---管理画面·······················4-54-2-4手动运转·······················4-64-3触控面板的特殊手动运转功能···············4-84-4基本操作方法概要·······················4-9５．切断数据的生成5-1XY控制器的表示、功能键的说明···············5-15-2学习的方法·······················5-25-3利用面板键进行位置数据输入的方法·········5-35-3-1新规生成程序编号的指定方法·········5-35-3-2原点数据的输入·······················5-35-3-3数据的输入·······················5-35-3-4数据输入的终了方法·······················5-45-3-5位置数据的确认方法·······················5-45-3-6位置数据的修正方法·······················5-45-4直接自动学习的方法5-4-1新规生成程序编号的指定方法·········5-55-4-2XY轴原点的定位方法···············5-65-4-3数据的输入·····························5-65-4-4数据输入的终了方法·······················5-75-4-5利用自动学习进行位置数据的确认·········5-75-4-6利用自动学习进行位置数据的修正·········5-85-4-7向任意位置移动的方法···············5-85-5编程5-5-1标准程序的复制·······················5-95-5-2XY坐标的复制·······················5-95-5-3切断速度的设定·······················5-95-5-4数据的删除·······················5-105-5-5自动运转的各个步骤·······················5-115-6MEMORYCARD的插入(SET)·······················5-125-7MEMORYCARDSAVE功能的实施···············5-125-8MEMORYCARDLOAD功能的实施···············5-13６．设备的维护6-1主轴·····································6-16-2铣刀的交换·····························6-16-3滚珠丝杠·····························6-36-4直动导轨·····························6-36-5过虑阀·····························6-36-6集尘机·····························6-36-7PCB分割机的日常点检整备表···············6-5７．各个部分的调整7-1减振定位杆的交换·····················7-17-2Z轴气缸开关的调整·······················7-27-3主轴的交换·····························7-27-4PH传感器的调整·····························7-37-5保护门罩开闭气缸自动开关的调整·········7-37-6铣刀的交换·····························7-4８．机械部分资料8-1机械构成XYZ装置(1/3)·····························8-2XYZ装置(2/3)·····························8-3XYZ装置(3/3)·····························8-4保护们罩·····························8-58-2空气控制系统图PNEUMATICDIAGRAM·······················8-6９．电气部分资料电气部件表·····································9-2I/O清单·····································9-7机器配置图·····································9-9接线图·····································9-121-1１．特征PCB分割机SAM-CT23J是具有基本功能的小型标准独立式装置。操作员只需进行基板的供给·取出、即可安全地完成高精度的切割作业。由于采用高速主轴电机驱动的铣刀加工方式、能使基板所承受的应力最小化。由于具有良好的排尘功能、能实现铣刀的高速进给、同时、延长了铣刀的寿命。在切断作业时产生的切粉被设置在治具下侧的集尘管回收、避免粉尘的飞扬、保持良好的作业环境。切割数据的编程简单易行、只需进行切割开始(铣刀下降)和终了位置(铣刀上升)的编辑、即可完成编程。XY控制是由专用2轴制御装置进行、直线插补也可简单完成。説明：ルータエンドミル（RouterEndMill）：是指PCB切断用的微小铣刀、在本文中翻译成“铣刀”2-1２．SAM-CT23J的说明在此说明PCB分割机SAM-CT23J的机械概要以及各机构部。2-1机械概要PCB分割机SAM-CT23J是独力型标准装置。基板的上料、切割作业的开始、切割完毕后基板的卸载取出等作业由操作员进行。SAM-CT23J的基本动作由以下方面构成①保护门罩的开启在自动运转模式(MODE)下、XY轴原点位置检出后、(铣刀处于)登录原点位置时、保护门罩会自动打开。②以治具上的定位孔为基准固定(安装)基板。③双手按下「START(DOOR)」开关、保护门罩就会关闭。④主轴电机转动、XY轴进行原点检出(定位)后、就会按事先输入的切断位置数据开始切割。⑤切断作业结束后、主轴电机会返回到原点位置、同时、保护门罩也会自动打开。⑥从治具上取下切断后的基板、并安装上新的待切断基板。⑦双手按下「START(DOOR)」开关、关闭保护门罩。控制面板触摸屏图2-1机械正面图2-2X轴装置(UNIT)Z轴装置(UNIT)图2-3左侧侧面图(无门罩)图2-2正面图(无门罩)XY轴控制器治具Y轴装置(UNIT)制御盘主轴集尘导管制御盘2-2机构部的说明2-2-1机械全体X轴滚珠丝杠X轴导轨道X轴伺服电机X轴开关装置(UNIT)2-32-2-2X轴装置(UNIT)图2-4是X轴装置(UNIT)的正面图。X轴的定位是由滚珠丝杠和伺服电机进行的、导轨设置在滚珠丝杠的螺母固定块的下侧。集成开关(UNIT)部分设有光电传感器、进行X轴的原点归零和超(行)程的监视(确认)。Y轴开关装置(UNIT)Y轴导轨Y轴滚珠丝杠Y轴导轨Y伺服电机2-42-2-3Y轴装置(UNIT)图2-5是Y轴装置(UNIT)的平面图。Y轴装置(UNIT)设置在X轴装置(UNIT)的下侧、其开关装置和X轴开关装置的构成相同。与X轴一样、定位控制是由滚珠丝杠和伺服电机进行。左右各有一根导轨。X已鹿撹蝕購(UNIT)上端缓冲弹簧下端缓冲弹簧Z轴导轨主轴铣刀Z轴检知器Z轴气缸2-52-2-4Z轴装置(UNIT)图2-6是Z轴装置(UNIT)的示意图。Z轴是指带动(驱动)主轴上下运动的部分、铣刀就装卡在该部分。Z轴装置(UNIT)装付在X轴螺母的固定块上。主轴轴套安装在导轨上、连接在轴套上的气缸驱动主轴上下移动。为了减少冲击、在冲程的两端安装有减振杠。这样、即可保证气缸的高速度、缩短(移动)时间、又不会造成大的冲击。根拠基板上部品的高度、有２種不同的主軸型号、購入時、请選択合適的１種。集尘导管阀门开闭气缸阀门横断面A2-62-2-5集尘管周边图2-7集尘管周边示意图。集尘管设置在治具的下侧、在切断作业中、集尘箱(管)盖会打开进行集尘、同时、在切断作业终了取出基板时、集尘管盖会自动关闭、以便于作业。3-13．装置的起动和终了3-1装置的起动1)使用电源3相AC200V(+10，-5%)2)本体左下侧设置有漏电保护器,其开关设置为「ON」。３)要求气压［5.5kg／㎠(550KPa)～9.9kg／㎠(990KPa)］*1)～3)为设备初期设置时进行的项目,日常(通常)的起动从4)开始进行.4)设备左下侧的框架内设置有「过虑器和整流器」,确认整流器的压力计指针要达到0.5Mpa5)按下装置前侧操作键盘的「POWER」开关6)等待5秒后,操作盘的触控面板就会表示出来3-23-2程序的切换方法确认触控面板上表示的程序编号,机种名称和使用的治具是否相一致。按如下步骤进行程序的切换。1）切换到自动运转摸式(MODE)若处于自动运转作业时,按操作盘的「ORG(FUN)」开关,然后,同时按下左右的「START(DOOR)」开关,使保护门罩关闭,这样,就恢复到自动运转开始前的(准备)状态。若处于手动运转作业时,在按下「ORG(FUN)」开关的同时也按下触控面板上的「AUTO」键,这样,画面就从手动运转摸式(MODE)切换到自动运转摸式(MODE)。２）按触控面板上的「SUB」键,切换到「機種選択」(机种选择)画面。3-3３）按触控面板上的「プログラムNo.」(程序No.)部,这样,DATA部的颜色会(反转)变为黑色。４）CLR」键,清除现在的程序No.后输入新的程序No.。５）按操作盘上的「ORG(FUN)」开关,同时,将触控面板上的「ENT」键按数秒钟。６）这样,画面的程序No和机种名称就变为新程序。７）按下触控面板上的「MAIN」开关时,就切换到自动运转摸式(MODE)。3-43-3自动运转１）原点归零(各个部分都回归到原位置)首先,同时按下左右侧的「START(DOOR)」开关,保护门罩就会关闭.若「ORG(FUN)」显