PFMEA-PCP-(Reference)

GlobalPurchasing&GlobalPurchasing&SupplySupplyChainChainPagePage11ProcessFailureModeProcessFailureModeandEffectsAnalysisandEffectsAnalysis--ProcessControlPlanProcessControlPlanPFMEAPFMEALatestversion2006.12.8Latestversion2006.12.8QSBWORKSHOPREV.0913042GlobalPurchasing&SupplyChainPage2•••FMEA•PFMEA/•PFMEA••QSBWORKSHOPREV.0913043GlobalPurchasing&SupplyChainPage3••••QSBWORKSHOPREV.0913044GlobalPurchasing&SupplyChainPage4•FMEAFMEA•FMEA•PFMEA•PFMEA••PFMEAQSBWORKSHOPREV.0913045GlobalPurchasing&SupplyChainPage5•QS9000AIAG/ISOTS16949:2002•APQP&CONTROLPLANAIAG•FMEA3rdeditionAIAG•PPAP3rdeditionAIAGÆ4thedition•MSAAIAG•SPCAIAG:QSBWORKSHOPREV.0913046GlobalPurchasing&SupplyChainPage6FMEA?QSBWORKSHOPREV.0913047GlobalPurchasing&SupplyChainPage7FMEA“…………”……FMEAQSBWORKSHOPREV.0913048GlobalPurchasing&SupplyChainPage8FMEA……FMEAQSBWORKSHOPREV.0913049GlobalPurchasing&SupplyChainPage9•25%/(Spills)----•:QSBWORKSHOPREV.09130410GlobalPurchasing&SupplyChainPage1080%(Spills)533%-26%-/17%-13%-11%-11%/26%13%33%17%QSBWORKSHOPREV.09130411GlobalPurchasing&SupplyChainPage11••QSBWORKSHOPREV.09130412GlobalPurchasing&SupplyChainPage12FMEA/•––––QSBWORKSHOPREV.09130413GlobalPurchasing&SupplyChainPage13FMEA•“”••••QSBWORKSHOPREV.09130414GlobalPurchasing&SupplyChainPage14FMEA•APQPFMEADFMEAPFMEAFMEAFMEA•FMEADFMEA--•FMEAPFMEA()--QSBWORKSHOPREV.09130415GlobalPurchasing&SupplyChainPage15QSBWORKSHOPREV.09130416GlobalPurchasing&SupplyChainPage16PFMEAPFMEA·FMEA-AIAG·VS·SPC·····FMEA·PFMEA·QSBWORKSHOPREV.09130417GlobalPurchasing&SupplyChainPage17PFMEA····QSBWORKSHOPREV.09130418GlobalPurchasing&SupplyChainPage18FMEA••FMEAQSBWORKSHOPREV.09130419GlobalPurchasing&SupplyChainPage19FMEA•FMEA••••FMEAFMEA•QSBWORKSHOPREV.09130420GlobalPurchasing&SupplyChainPage20TheHistoryoftheFMEAFMEAQSBWORKSHOPREV.09130421GlobalPurchasing&SupplyChainPage21PFMEAQSBWORKSHOPREV.09130422GlobalPurchasing&SupplyChainPage22PFMEA•–––»QSBWORKSHOPREV.09130423GlobalPurchasing&SupplyChainPage23PFMEA••–“”Æ/–““Æ/–“”ÆAIAG–“”Æ/–“”ÆAIAG–“”ÆAIAGQSBWORKSHOPREV.09130424GlobalPurchasing&SupplyChainPage24QSBWORKSHOPREV.09130425GlobalPurchasing&SupplyChainPage25P-FMEA—(1-8)½—½—½—½—½—½—½—½—QSBWORKSHOPREV.09130426GlobalPurchasing&SupplyChainPage26••••ProcessFMEA••“+”••••5-whyQSBWORKSHOPREV.09130427GlobalPurchasing&SupplyChainPage27•SOD•S=910•SO•RPN•SSORPN•/•/•/••••QSBWORKSHOPREV.09130428GlobalPurchasing&SupplyChainPage28....QSBWORKSHOPREV.09130429GlobalPurchasing&SupplyChainPage29QSBWORKSHOPREV.09130430GlobalPurchasing&SupplyChainPage30Workshop__15:•–GM/––QSBWORKSHOPREV.09130431GlobalPurchasing&SupplyChainPage31QSBWORKSHOPREV.09130432GlobalPurchasing&SupplyChainPage32Q&AQSBWORKSHOPREV.09130433GlobalPurchasing&SupplyChainPage3310MinutesBreakQSBWORKSHOPREV.09130434GlobalPurchasing&SupplyChainPage34••“+”QSBWORKSHOPREV.09130435GlobalPurchasing&SupplyChainPage35??QSBWORKSHOPREV.09130436GlobalPurchasing&SupplyChainPage36•(Macro)(Micro)(Action)•(Activities)•(Function:Verb+Noun)••////QSBWORKSHOPREV.09130437GlobalPurchasing&SupplyChainPage37•“”••PMFEA•QSBWORKSHOPREV.09130438GlobalPurchasing&SupplyChainPage38:_____________________:_________________________________________:_______________:_____________________________:__________________________GM–KCDSQSBWORKSHOPREV.09130439GlobalPurchasing&SupplyChainPage39____________________________________________________21WeldParametersPushoutLoadMinimumWeldHubtoCup21A2A3A3B3:_____________________.:_________________________________:_______________DrillingCartridgeHoleLocationApplyandCure1stand2ndCoatsofPaintPaintCharacteristicsPaintSprayParametersOvenTemperaturePaintExposureTimeDrillSize3QSBWORKSHOPREV.09130440GlobalPurchasing&SupplyChainPage40DVDDVDDVDDVD12DVDDVDDVDQSBWORKSHOPREV.09130441GlobalPurchasing&SupplyChainPage41+------QSBWORKSHOPREV.09130442GlobalPurchasing&SupplyChainPage42Workshop__30’:.•:,.•.•2.•2•2•“+”/.•PFMEAQSBWORKSHOPREV.09130443GlobalPurchasing&SupplyChainPage43(+):1/4,2(1/4)()(2)()()1)2)3)4)5)6)7)8)9)10)11)12)QSBWORKSHOPREV.09130444GlobalPurchasing&SupplyChainPage44Q&AQSBWORKSHOPREV.09130445GlobalPurchasing&SupplyChainPage45Break10’QSBWORKSHOPREV.09130446GlobalPurchasing&SupplyChainPage46PFMEAPFMEA----••••5-whyQSBWORKSHOPREV.09130447GlobalPurchasing&SupplyChainPage47PFMEAPFMEA----ODSQSBWORKSHOPREV.09130448GlobalPurchasing&SupplyChainPage48(Energy)(Resistance)(Action)(Result)PFMEAPFMEA----•••••(erratic)•(uneven)••QSBWORKSHOPREV.09130449GlobalPurchasing&SupplyChainPage49PFMEAPFMEA----1011StepFunction(Action)2+3FMEAMicro-levelStepQSBWORKSHOPREV.09130450GlobalPurchasing&SupplyChainPage50PFMEAPFMEA----FMEAProcess():ProcessStep():Function(+):1.():2.():3.():4.():5.():6.():7.():QSBWORKSHOPREV.09130451GlobalPurchasing&SupplyChainPage51:OK(:+):OKOKPFMEAPFMEA----QSBWORKSHOPREV.09130452GlobalPurchasing&SupplyChainPage52PFMEAPFMEA----:QSBWORKSHOPREV.09130453GlobalPurchasing&SupplyChainPage53PFMEAPFMEA----Workshop__30’••–2–7–7–1–77QSBWORKSHOPREV.09130454GlobalPurchasing&SupplyChainPage54PFMEAPFMEA----FMEA::(+):1.():2.():3.():4.():5.():6.():7.():8.()QSBWORKSHOPREV.09130455G