工厂质量评估报告

FACILITYASSESSMENT8/24/20193:56PM1NON-DOMESTICAUDIT(e.g.Asia,MiddleEast,India)QUALITYASSESSMENTREPORT工厂质量评估报告Date日期:August20to21,2007Auditor审核员:MrLeeFaiDateofVisit审核日期:ReasonforVisit:XInitial/NewFacilityAudit新厂审核审核原因Re-Audit/Follow-upVisit復审/跟踪访问Production/In-lineSurveillance生產/线上监督Other____________________TypeofManufacturing:Printing印刷生产类型InjectionMolding啤塑Overwrapping自动包装Plush(SoftToy)毛绒玩具DieCast合金XOther其它__密胺餐具____________________Supplier供应商:BlancoManufacturer生产商:昆山统福美耐磁制品有限公司Location地址:中国江苏省昆山市同丰东路９６８号Telephone:０５１２－５７０３３６６６，５７０２２３８８Fax:[phone]E-mail:Premium(s)beingconsideredformanufactureifapplicable:若适用,赠品亦在考虑生产之内:GMI/CPW/LaboratoryAttendees审核方参加者Supplier/FactoryAttendees;Titles工厂参加者/职位ＭR,GU/厂长MRS,ZHOU／人事经理Requirement要求Result结果CriticalItems严重项目MEET/DNMSectionMinimumAcceptablePercentage章节最低接受百分比MEET/DNMOverallSectionScore(1-6),87%minimum整体章节分数(1-6),87%最低MEET/DNMOverallSectionScore(7-10),88.75%minimum整体章节分数(7-10),88.75%最低MEET/DNMGeneralMillsFACILITYASSESSMENT8/24/20193:56PM2SCORINGOFASSESSMENT评估得分章节Minimumaccepted(%)最低接受(%)%yesSectionweighting章节比重Minimum最少%xweight比重Section1Facility&Maintenance厂房设备和维修保养85440.108.54.4Section2ControlofIncomingRawMaterials来料控制85450.108.54.5Section3Sanitation(Molding,Production,Assembly,Packout)卫生(啤塑,生產,装配,包装)85320.20176.4Section4QualitySystems:质量系统OrganizationandManagement组织和管理85670.108.56.7QualityPrograms质量程序90710.2018.014.2In-ProcessControlandTesting制程控制与测试90760.2018.015.2Section5Pre-ShipmentInspections出货前检验851000.054.255Section6ProductTesting產品测试8500.054.250OverallSectionScore(1-6)整体部份得分Limitoverallsectionscore(1-6)限制整体部份得分8756.4Section7Wages&LaborPractices工资与劳工851000.2521.2525Section8ChildLabor童工100330.25258.25Section9Health&Safety健康与安全85920.2521.2523Section10Dormitories宿舍85900.2521.2522.5OverallSectionScore(7-10)整体部份得分Limitoverallsectionscore(7-10)限制整体部份得分88.7578.75NOTE:Itemsmarkedwith*areconsideredascriticalnon-complianceareas.Any'No'ratedinthe(*)willleadtoimmediatefailureoftheFactoryAudit.注意:有*部份為重要不符合地方。任何在(*)位置上有'No'将立即导致工厂审查不合格。Thepercentageofyes'withineachsectionmustmeetorexceedtheminimumacceptablepercentagerequirementforthatsection.Non-compliancewiththisrequirementwillresultinanoverallfailureoftheaudit.在每一部份的”yes”百分比必须达到或超过该部份的最低可接受百分比要求。如不能符合这项要求，审查结果将会视為整体不合格。FinalapprovaloffactoryisdeterminedbyGeneralMills/CPW.最终工厂审批由GeneralMills/CPW负责。FACILITYASSESSMENT8/24/20193:56PM3AssessmentScopeandSummary:审查范围及总结:SignatureofAuditor审查员签署：PrintName全名:FACILITYASSESSMENT8/24/20193:56PM4FactoryProfile-SelfQuestionnaire工厂简介-自我调查表A.CertificateofQualityLicenseforExportCommodities?出口许口证?发证日期[√]YesDateofIssue?Jan201994__________[]NoB.IsthefactoryISO9002certified?是否通过ISO9002认证?若无,预计日期?[√]Yes[]NoIfnot,dateanticipated?_________C.IsfactoryISO14001certified?是否通过ISO14001认证?若无,预计日期?[]Yes[√]NoIfnot,dateanticipated?____未定_____D.FactoryOrganizationalStructure工厂组织架构ManagingDirector董事长√GeneralManager总经理√MarketingManager市场部经理√TechnicalManager技术部经理√EngineeringManager工程部经理√Q.C./Q.A.Manager品质经理√ProductionManager生产经理√FactoryManager工厂经理√E.Yearofestablishment/operation建厂年限１３年F.FactorySizeblocks:storiescovering:ProductionAreasq.m:G.CapabilityofFactory(indicateallthatapply):生产能力Injectionmoldedtoys注塑玩具Ｎ／ＡRoto-castmoldedtoys搪胶玩具Ｎ／ＡBlowmoldedtoys吹塑玩具Ｎ／ＡElectrical/Batteryoperatedtoys电动/电子玩具Ｎ／ＡStuffed/Plushtoys填充/毛绒玩具Ｎ／ＡDie-casttoys合金玩具Ｎ／ＡOthers(List)其它密胺餐具２５０万／月H.MajorBusiness主要业务[]Premiums赠品[√]Retail零售I.Doesfactorysubcontractanywork?Ifyes,specifywhatissubcontracted.本厂是否给其它工厂加工?若有,需特别注明[]Yes[√]NoFACILITYASSESSMENT8/24/20193:56PM5FACILITYASSESSMENT8/24/20193:56PM6FactoryProfile-SelfQuestionnaire工厂简介-自我调查表J.Numberofemployeesinfactory:工厂人数Workers工人５１９Q.A./Q.C(excludeproductionQC)品质人员３０Engineering工程人员１２Maintenance维修人员７Tooling夹具部人员１０Mgmt.staff管理人员９２Total总计６７０K.Q.A.Manager/Q.C.Managerreport(s)to:品质经理报告给:总经理L.DoesQ.A.Manager/Q.C.Managerhaveresponsibilitiesotherthanquality?Ifyes,pleasespecify.品质经理除质量外是否对负责其它?若有,请指明[]Yes[√]NoM.MajorMachinesandEquipment(includenumberofeach):主要机器与设备(包括数量)集尘器１３立式沙带机１９打孔机６抛光机３０高周波机１１８油压成型机１２０SewingMachines:衣车无DieCuttingPress:冲压机无HairRooting:车发机无AssemblyLines:生产线无RotocastMachines:搪胶机无InjectionMolding:啤塑机无BlowMolding:吹气机无Plating:电镀无ToolingEquipment工具装备Lathes:车床4EDM:火花机Other其它FACILITYASSESSMENT8/24/20193:56PM7DryingOvens:焗炉１４MetalDetectors(type)-includeaperturesizeanddetectioncapabilities:金属探测器无PowerGenerator:发电机无UVTunnels(type):紫外光管道无AdditionalEquipment:其它设备无1.0Facility&Maintenance设备/维修保养YesNoNAComments1.1Arethefactorygroundsandsurroundingenvironmentwithinfactoryboundariescleanandfreeofundesirablecontamination?公司的周边环境及地面都保持干净,不受污染吗?√1.2Doesfactoryhaveamastersanitation/maintenanceprogram?有没有卫生保养制度?√没有具体的清洁方法和程序及清洁人员培训记录Noappropriateprocedureoncleaningmethodandtrainingrecord1.3Dorecordsindicatecleaning/sanitationforequipment/machines/productionschedulelines?DefinescheduleinComments.是否有设备/机器及生产线的清洁/卫生记录?√1.4Arefactory'smaintenancepolicyandproceduresformajorequipmentadequate(i.e.,generator,injection,moldingmachines,etc.),frequentenoughandbeingfollowed?Aremaintenancerecor