通常是将工厂设施布置之平面图依某比例缩小

1Chapter6ManufacturingandProcessSelectionDesign2TypesofProcessesConversion(ex.Irontosteel)Fabrication(ex.Clothtoclothes)Assembly(ex.Partstocomponents)Testing(ex.Forqualityofproducts)3ProcessFlowStructuresJobshop(ex.Copycentermakingasinglecopyofastudenttermpaper)Batchshop(ex.Copycentermaking10,000copiesofanadpieceforabusiness)AssemblyLine(ex.Automobilemanufacturer)ContinuousFlow(ex.Petroleummanufacturer)4IV.ContinuousFlowIII.AssemblyLineII.BatchI.JobShopLowVolume,OneofaKindMultipleProducts,LowVolumeFewMajorProducts,HigherVolumeHighVolume,HighStandard-izationCommercialPrinterFrenchRestaurantHeavyEquipmentAutomobileAssemblyBurgerKingSugarRefineryFlexibility(High)UnitCost(High)Flexibility(Low)UnitCost(Low)Exhibit6.10Thesearethemajorstagesofproductandprocesslifecycles5ManufacturingProcessFlowDesignAprocessflowdesigncanbedefinedasamappingofthespecificprocessesthatrawmaterials,parts,andsubassembliesfollowastheymovethroughaplantThemostcommontoolstoconductaprocessflowdesignincludeassemblydrawings,assemblycharts,andoperationandroutesheets6Example:ProcessFlowChartMaterialReceivedfromSupplierInspectMaterialforDefectsDefectsfound?ReturntoSupplierforCreditYesNo,Continue…7流程圖(Flowchart)通常是將工廠/設施佈置之平面圖依某比例縮小，將機器、工作地點等，依其正確之相關位置繪製，並將物料或人員所流經之路線，依順序方向用直線來表示之。加註量化(time/cost)資訊無確切的格式失敗點標註適用於服務流程8製程圖(ProcessChart)記錄員工,顧客,原物料,機器,工作站間互動的工具五種活動作業搬運檢驗延誤儲存估計製程成本或時間9製程圖(ProcessChart)10Example:AssemblyChart(Gozinto)A-2SA-24567LockringSpacer,detentspringRivets(2)Spring-detentA-5Component/AssyOperationInspectionFromExhibit5.1411作業途程表零件名稱:零件代碼:用途:裝配線代碼:請用日期:供應日期:請用人:作業代碼作業說明作業部門整備時間產出率工具12本章作業Ch6keywordsreviewquestion1P.223problem913下週個案報告原文書:P201圖5.14commonreward/incentiveplanP202Breakthrough