套色新说明书TSMBC0706

自动套色控制系统使用说明书HMTS300/320-请将此使用说明书交至最终用户，并请妥善保存。武汉华茂工业自动化有限公司WuhanHuamaoIndustryAutomationCo.,Ltd.中文版资料编号：TSMBC0706前言非常感谢使用HMTS300/320系列自动套色控制系统。本使用说明书叙述了HMTS300/320系列自动套色控制系统的安装、运行、操作、维护、保养及检查等项目。在使用前，谨请认真阅读本说明书，同时，请您在熟读本产品安全注意事项的基础上，使用自动套色控制系统。一般注意事项●本说明书中所示的图解，为了说明细节部分，有的是在卸下外罩或安全遮蔽物的情况下解说的。产品运行时，务必按规定安装好外罩和遮蔽物，按使用说明书进行操作。●使用说明书中的示图，是代表图例，与到货的产品可能有所不同。●如果说明书不慎损坏或遗失，请按照封面或封底的资料编号向本公司垂询。安全操作须知在操作、维护或检查本控制系统之前，请详细阅读产品使用手册。在本使用手册中，安全操作注意事项被列为“危险”或“注意”。危险指出一个潜在的危险。如果不避免，可能会导致死亡或严重的人员伤害事故。注意!指出一个潜在的危险，如果不避免，可能会导致较小或轻度的人员伤害或设备损坏。它可能也用作危险操作的警告。标有注意!的项目在某些情况也可能会导致一个重大的事故。接线危险·在核实电源被关闭之后，才能开始接线。忽视这条警告，会导致电击或火灾。·只有具备维修资格的人员才能进行接线。忽视这条警告，会导致电击或火灾。·当接紧急停止电路的时候，在机器运行之前，仔细检查连线。忽视这条警告，会导致人员伤害。·确认地线接入到控制电柜内标有接地符号PE的端子。忽视这条警告，会导致电击或火灾。注意!·核实连线与电气原理图的一致性。忽视这项注意会导致设备故障，损坏或火灾。·不要进行系统耐压测试。这项测试可能会导致元件的损坏。·确定主回路和控制回路中的接线端子上的螺钉已被上紧。忽视这项注意会导致设备故障，损坏或火灾。·当回路有电源时，不要将连线或连接盒接通或断开。忽视这项注意会导致人员伤害。·不要改变信号，在系统运行过程中，机器或系统可能被损坏。操作危险·当你的手潮湿时，不要操作键盘或电源开关等电气部件。忽视这项警告会导致电击。·在通电甚至在断电的情况下，不要触摸金属加热块。·在断电之后，至少等待30分钟，才能触摸金属加热块。忽视这项警告会导致烧伤。注意!·在系统运行时，不要无目的地接键盘，这样可能会导致系统不能正常运行。·在运行过程中，不要改变信号。·机器或系统可能被损坏。维护和检查危险·不要对系统的任何一个部分进行耐压测试。电子设备使用半导体元件，易受高压冲击。·只有授权人员才能够被允许进行设备维护、检查或零件替换。·不要触摸系统中的高压接线端子。忽视这项警告，会导致电击。·在进行设备维护和检查之前，要断开全部电源。在断电之后，至少等待30分钟。金属加热块有高温，接触应当注意。注意!·电脑主板使用CMOS芯片。不要触摸CMOS元件。·它们很容易被静电损坏。·当电源给回路供电时，不要接通或断开连线、连线器或散热风扇。忽视这项注意会导致人员伤害。其他危险·不要改装产品忽视这项警告会导致电击或人员伤害。并且产品保修无效。目录第一章概述············································································································11.1产品特点········································································································11.2主要用途及适用范围····················································································11.3型号的组成及其代表的意义········································································1第二章结构特征与工作原理····················································································22.1总体结构及其工作特性················································································22.2主要部件的结构及其作用············································································2第三章技术特性········································································································3第四章尺寸和重量····································································································44.1外形及安装尺寸····························································································44.2重量················································································································5第五章安装、接线和调试························································································65.1安装················································································································65.2接线················································································································85.3首次运行······································································································11第六章使用和操作··································································································136.1键盘定义及按键操作··················································································136.2套色控制盒操作说明··················································································176.3运行··············································································································206.4参数说明······································································································256.5特殊印刷方式介绍······················································································386.6触摸屏定位校准··························································································446.7更换DOC(电子盘)·······················································································46第七章故障分析与排除··························································································50第八章附录··············································································································528.1电缆线定义说明··························································································528.2系统总接线图······························································································538.3修正电机接线图··························································································548.4光电扫描头和光电编码器外形图······························································558.5光电扫描头安装图······················································································568.6光电编码器外形尺寸··················································································57第一章概述-1-第一章概述1.1产品特点HMTS-300/320系列自动套色控制系统，在工业控制计算机统一指挥下，由每个色组微电脑数字控制板对套色光电扫描器的输出信号进行分析、判断，并按照计算出的套色误差对套色补偿电机进行控制，从而实现快速、准确的套印控制。该系统采用专用键盘进行操作和管理，彩色CRT显示器或者液晶显示器(LCD)显示工作状态等信息，且具有掉电数据保护及通电数据恢复功能。系统可对印刷纵向和横向进行自动套准。该系统完全可与各种凹版印刷方式的机器兼容。各印刷单元由独立配置的微电脑控制，并采用工业控制计算机和各印刷单元实时交换信息。系统采用模块化设计，性能可靠。各个单元均可方便地更换和互换。系统数字式示波器可显示整卷薄膜的套印误差以及各颜色的地址信号。系统具有手动控制和自动控制并可相互切换。系统操作简单、结构紧凑、稳定可靠、保护完善、易于维护、抗干扰能力强。系统每周期均进行修正，运算速度快、控制精度高，其控制性能、操作方式等性能指标全面